Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Flywheel Housing Removal
4. Clutch Pilot Bearing Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal - Left
7. Exhaust Manifold Removal - Right
8. Water Pump Removal
9. Crankshaft Balancer Removal
10. Valve Rocker Arm Cover Removal - Left
11. Valve Rocker Arm Cover Removal - Right
12. Camshaft Position Sensor Removal
13. Throttle Body Removal
14. Intake Manifold Removal
15. Valve Rocker Arm and Push Rod Removal
16. Cylinder Head Removal - Right
17. Cylinder Head Removal - Left
18. Valve Lifter Removal
19. Oil Pan Removal
20. Oil Pump, Screen and Crankshaft Oil Deflector Removal
21. Engine Front Cover Removal
22. Timing Chain and Sprocket Removal
23. Camshaft Removal
24. Piston, Connecting Rod, and Bearing Removal
25. Crankshaft Rear Oil Seal Removal
26. Crankshaft and Bearing Removal
27. Oil Filter Adapter Removal
28. Engine Block Plug Removal
29. Engine Block Cleaning and Inspection
30. Cylinder Boring and Honing
31. Crankshaft and Bearing Cleaning and Inspection
32. Crankshaft Balancer Cleaning and Inspection
33. Engine Flywheel Cleaning and Inspection
34. Piston and Connecting Rod Disassemble
35. Piston, Connecting Rod, and Bearing Cleaning and Inspection
36. Piston Selection
37. Piston and Connecting Rod Assemble
38. Camshaft Bearing Removal
39. Camshaft and Bearings Cleaning and Inspection
40. Camshaft Bearing Installation
41. Camshaft Timing Chain and Sprocket Cleaning and Inspection
42. Valve Rocker Arm and Push Rod Cleaning and Inspection
43. Valve Lifter and Guide Cleaning and Inspection
44. Cylinder Head Disassemble
45. Cylinder Head Cleaning and Inspection
46. Valve Guide Reaming, and Valve and Seat Grinding
47. Cylinder Head Assemble
48. Oil Pump Disassemble
49. Oil Pump Cleaning and Inspection
50. Oil Pump Assemble
51. Oil Pan Cleaning and Inspection
52. Engine Front Cover Cleaning and Inspection
53. Valve Rocker Arm Cover Cleaning and Inspection
54. Intake Manifold Disassemble - Upper
55. Intake Manifold Disassemble - Lower
56. Intake Manifold Cleaning and Inspection - Upper
57. Intake Manifold Cleaning and Inspection - Lower
58. Intake Manifold Assemble - Upper
59. Intake Manifold Assemble - Lower
60. Exhaust Manifold Cleaning and Inspection
61. Water Pump Cleaning and Inspection
62. Thread Repair
63. Service Prior to Assembly
64. Engine Block Plug Installation
65. Oil Filter Adapter Installation
66. Crankshaft and Bearing Installation
67. Crankshaft Rear Oil Seal Installation
68. Piston, Connecting Rod, and Bearing Installation
69. Camshaft Installation
70. Timing Chain and Sprocket Installation
71. Engine Front Cover Installation
72. Oil Pump, Screen and Crankshaft Oil Deflector Installation
73. Oil Pan Installation
74. Valve Lifter Installation
75. Cylinder Head Installation - Right
76. Cylinder Head Installation - Left
77. Valve Rocker Arm and Push Rod Installation
78. Intake Manifold Installation
79. Throttle Body Installation
80. Camshaft Position Sensor Installation
81. Valve Rocker Arm Cover Installation - Right
82. Valve Rocker Arm Cover Installation - Left
83. Crankshaft Balancer Installation
84. Water Pump Installation
85. Exhaust Manifold Installation - Right
86. Exhaust Manifold Installation - Left
87. Oil Level Indicator and Tube Installation
88. Clutch Pilot Bearing Installation
89. Flywheel Housing Installation
90. Engine Flywheel Installation
91. Engine Set-Up and Testing