Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Clutch Pilot Bearing Removal
4. Exhaust Manifold Removal
5. Oil Level Indicator and Tube Removal
6. Water Pump Removal
7. Crankshaft Balancer Removal
8. Valve Rocker Arm Cover Removal
9. Distributor Removal
10. Intake Manifold Removal
11. Valve Rocker Arm and Push Rod Removal
12. Cylinder Head Removal
13. Valve Lifter Removal
14. Oil Pan Removal
15. Oil Pump Removal
16. Engine Front Cover Removal
17. Timing Chain and Sprockets Removal
18. Balance Shaft Removal
19. Camshaft Removal
20. Piston, Connecting Rod, and Bearing Removal
21. Crankshaft Rear Oil Seal and Housing Removal
22. Crankshaft and Bearing Removal
23. Engine Block Plug Removal
24. Engine Block Clean and Inspect
25. Cylinder Boring and Honing
26. Piston and Connecting Rod Disassemble
27. Piston, Connecting Rod, and Bearing Clean and Inspect
28. Piston Selection
29. Piston and Connecting Rod Assemble
30. Crankshaft and Bearing Clean and Inspect
31. Crankshaft Balancer Clean and Inspect
32. Engine Flywheel Clean and Inspect
33. Camshaft and Bearings Clean and Inspect
34. Camshaft Bearing Removal
35. Camshaft Bearing Installation
36. Balance Shaft Bearing and/or Bushing Removal
37. Balance Shaft Clean and Inspect
38. Balance Shaft Bearing and/or Bushing Installation
39. Camshaft Timing Chain and Sprocket Clean and Inspect
40. Valve Rocker Arm and Push Rod Clean and Inspect
41. Valve Lifters and Guides Clean and Inspect
42. Cylinder Head Disassemble
43. Cylinder Head Clean and Inspect
44. Valve Guide Reaming, and Valve and Seat Grinding
45. Cylinder Head Assemble
46. Oil Pump Disassemble
47. Oil Pump Clean and Inspect
48. Oil Pump Assemble
49. Valve Rocker Arm Cover Clean and Inspect
50. Oil Pan Clean and Inspect
51. Intake Manifold Disassemble
52. Intake Manifold Clean and Inspect
53. Intake Manifold Assemble
54. Exhaust Manifold Clean and Inspect
55. Water Pump Clean and Inspect
56. Service Prior to Assembly
57. Engine Block Plug Installation
58. Crankshaft and Bearing Installation
59. Crankshaft Rear Oil Seal and Housing Installation
60. Piston, Connecting Rod, and Bearing Installation
61. Camshaft Installation
62. Balance Shaft Installation
63. Timing Chain and Sprockets Installation
64. Engine Front Cover Installation
65. Oil Pump Installation
66. Oil Pan Installation
67. Crankshaft Balancer Installation
68. Valve Lifter Installation
69. Cylinder Head Installation
70. Valve Rocker Arm and Push Rod Installation
71. Intake Manifold Installation
72. Distributor Installation
73. Valve Rocker Arm Cover Installation
74. Oil Level Indicator and Tube Installation
75. Water Pump Installation
76. Exhaust Manifold Installation
77. Clutch Pilot Bearing Installation
78. Engine Flywheel Installation
79. Engine Set-Up and Testing