Shift Fork Replacement

Removal Procedure





1. Remove the axle shaft (output shaft) and the tube assembly. Refer to Output Shaft, Bearing, and Tube Replacement.
2. Remove the shift fork assembly (1) from the axle tube (2).
3. Remove the spring from the carrier case. Take care not to dislodge the shim from the axle shaft (output shaft).

Disassembly Procedure





1. Remove the clip (4) from the shift lever (1).
2. Remove the fork (3) and the damper spring (2) from the shift lever (1).


Assembly Procedure





1. Install the damper spring (2) and the fork (3) on the shift lever (1).
2. Install the clip (4) on the shift lever (1). Ensure the clip fully seats into the groove on the shift lever.

Installation Procedure





1. Install the spring into the carrier case.
2. Install the shift fork assembly (1) into the axle tube (2).
3. Install the axle shaft (output shaft) and tube assembly. Refer to Output Shaft, Bearing, and Tube Replacement.