Operation CHARM: Car repair manuals for everyone.

Front Bumper Reinforcement: Service and Repair



Front Bumper Impact Bar Bracket Replacement (2500)





1. Remove all related panels and components.
2. Remove the damaged bumper bracket.
3. Visually inspect the frame and restore all damage to factory specifications using 3-dimensional measuring.

Important: If the vehicle is equipped with tow hooks, discard original fasteners.

4. Align the replacement bracket lower bolt holes with tow hook mounting locations and install the bolts (1) supplied.




5. Align the front edge of bracket with front edge of frame and mark upper bolt locations (1) on frame.




6. Rotate the bracket forward and drill 13 mm (1/2 in) holes in frame at upper bolt locations.
7. Rotate the bracket back into position.





Notice: Refer to Fastener Notice.

8. Install the fasteners supplied.

Tighten
Tighten the torque bracket fasteners to 70 N.m (52 lb ft).