Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Clutch Pilot Bearing Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal
7. Water Pump Removal
8. Throttle Body Removal
9. Fuel Rail and Injectors Removal
10. Intake Manifold Removal
11. Coolant Air Bleed Pipe Removal
12. Engine Block Valley Cover Removal
13. Valve Rocker Arm Cover Removal
14. Valve Rocker Arm and Push Rod Removal
15. Cylinder Head Removal
16. Valve Lifter Removal
17. Oil Filter, Adapter, and Pan Cover Removal
18. Oil Pan Removal
19. Engine Front Cover Removal
20. Engine Rear Cover Removal
21. Oil Pump, Screen and Crankshaft Oil Deflector Removal
22. Timing Chain and Sprockets Removal
23. Camshaft Removal
24. Piston, Connecting Rod, and Bearing Removal
25. Crankshaft and Bearing Removal
26. Engine Block Plug Removal
27. Engine Block Clean and Inspect
28. Cylinder Boring and Honing
29. Crankshaft and Bearing Clean and Inspect
30. Crankshaft Balancer Clean and Inspect
31. Engine Flywheel Clean and Inspect
32. Piston and Connecting Rod Disassemble
33. Piston, Connecting Rod, and Bearing Clean and Inspect
34. Piston Selection
35. Piston and Connecting Rod Assemble
36. Camshaft Bearing Removal
37. Camshaft and Bearings Clean and Inspect
38. Camshaft Bearing Installation
39. Timing Chain and Sprocket Clean and Inspect
40. Valve Rocker Arm and Push Rod Clean and Inspect
41. Valve Lifters and Guides Clean and Inspect
42. Cylinder Head Disassemble
43. Cylinder Head Clean and Inspect
44. Valve Guide Reaming, and Valve and Seat Grinding
45. Cylinder Head Assemble
46. Oil Pump Disassemble
47. Oil Pump Clean and Inspect
48. Oil Pump Assemble
49. Engine Front Cover Clean and Inspect
50. Engine Rear Cover Clean and Inspect
51. Engine Block Valley Cover Clean and Inspect
52. Valve Rocker Arm Cover Clean and Inspect
53. Oil Pan Clean and Inspect
54. Intake Manifold Clean and Inspect
55. Exhaust Manifold Clean and Inspect
56. Coolant Air Bleed Pipe Clean and Inspect
57. Water Pump Clean and Inspect
58. Service Prior to Assembly
59. Engine Block Plug Installation
60. Crankshaft and Bearing Installation
61. Piston, Connecting Rod, and Bearing Installation
62. Camshaft Installation
63. Timing Chain and Sprockets Installation
64. Oil Pump, Screen and Crankshaft Oil Deflector Installation
65. Engine Rear Cover Installation
66. Crankshaft Rear Oil Seal Installation
67. Engine Front Cover Installation
68. Crankshaft Front Cover Oil Seal Installation
69. Oil Pan Installation
70. Oil Filter, Adapter, and Pan Cover Installation
71. Valve Lifter Installation
72. Cylinder Head Installation
73. Valve Rocker Arm and Push Rod Installation
74. Valve Rocker Arm Cover Installation
75. Engine Block Valley Cover Installation
76. Coolant Air Bleed Pipe Installation
77. Intake Manifold Installation
78. Fuel Rail and Injectors Installation
79. Throttle Body Installation
80. Water Pump Installation
81. Exhaust Manifold Installation
82. Oil Level Indicator and Tube Installation
83. Clutch Pilot Bearing Installation
84. Engine Flywheel Installation
85. Crankshaft Balancer Installation
86. Engine Set-Up and Testing