Deployment Inside Vehicle

Deploy the inflator modules inside of the vehicle when destroying the vehicle or when salvaging the vehicle for parts. This includes but is not limited to the following situations:
^ The vehicle has completed its useful life.
^ Irreparable damage occurs to the vehicle in a non-deployment type accident.
^ Irreparable damage occurs to the vehicle during a theft.
^ The vehicle is being salvaged for parts to be used on a vehicle with a different VIN as opposed to rebuilding as the same VIN.

CAUTION: When you are deploying an inflator module for disposal, perform the deployment procedures in the order listed. Failure to follow the procedures in the order listed may result in personal injury.




1. Turn the ignition switch to the OFF position.
2. Remove the ignition key.
3. Put on safety glasses.
4. Remove all loose objects from the front seats.
5. Disconnect the inflatable restraint steering wheel module yellow 2-way connector (2) located next to steering column.




6. Cut the yellow 2-way harness connector out of the vehicle, leaving at least 16 cm (6 in) of wire at the connector.
7. Strip 13 mm (0.5 in) of insulation from each of the connector wire leads.




8. Cut two 4.6 m (15 ft) deployment wires from a 0.8 mm (18 gage) or thicker multi-strand wire. Use these wires to fabricate the driver deployment harness.
9. Strip 13 mm (0.5 in) of insulation from both ends of the wires cut in the previous step.
10. Twist together one end from each of the wires in order to short the wires. Deployment wires shall remain shorted, and not connected to a power source until you are ready to deploy the air bag.




11. Twist together one connector wire lead to one deployment wire.
12. Inspect that the previous connection is secure.




13. Bend flat the twisted connection.
14. Secure and insulate the connection using electrical tape.




15. Twist together, bend, and tape the remaining connector wire lead to the remaining deployment wire.
16. Connect the deployment harness to the inflatable restraint steering wheel module yellow 2-way connector.




17. Route the deployment harness out of the vehicle's driver side.




18. Disconnect the driver side air bag yellow 2-way connector (1) from the vehicle wiring harness (2) located under the driver seat.




19. Cut the two side impact air bag wires leading to the yellow 2-way harness connector, leaving at least 16 cm (6 in) of wire at the connector.
20. Strip 13 mm (0.5 in) of insulation from each of the side impact air bag connector wire leads.




21. Cut two 6.1 m (20 ft) deployment wires from a 0.8 mm (18 gage) or thicker multi-strand wire. Use these wires to fabricate the deployment harness.
22. Strip 13 mm (0.5 in) of insulation from both ends of the wires cut in the previous step.
23. Twist together one end from each of the wires in order to short the wires. Deployment wires shall remain shorted, and not connected to a power source until you are ready to deploy the side air bag module.




24. Twist together one connector wire lead to one deployment wire.
25. Inspect that the previous connection is secure.




26. Bend flat the twisted connection.
27. Secure and insulate the connection using electrical tape.




28. Twist together, bend, and tape the remaining connector wire lead to the remaining deployment wire.




29. Route the deployment harness out of the driver side of the vehicle.




30. Disconnect the inflatable restraint IP module yellow 2-way harness connector (1) located behind the glove box door (3).




31. Cut the harness connector out of the vehicle, leaving at least 16 cm (6 in) of wire at the connector.
32. Strip 13 mm (0.5 in) of insulation from each of the connector wire leads.




33. Cut two 6.1 m (20 ft) deployment wires from a 0.8 mm (18 gage) or thicker multi-strand wire. These wires will be used to fabricate the passenger deployment harness.
34. Strip 13 mm (0.5 in) of insulation from both ends of the wires cut in the previous step.
35. Twist together one end from each of the wires in order to short the wires.




36. Twist together one connector wire lead to one deployment wire.




37. Bend flat the twisted connection.
38. Secure and insulate the connection using electrical tape.




39. Twist together, bend, and tape the remaining connector wire lead to the remaining deployment wire.
40. Connect the deployment harness to the inflatable restraint IP module yellow 2-way connector.




41. Route the deployment harness out of the passenger side of the vehicle.




42. Disconnect the passenger side air bag yellow 2-way connector (1) from the vehicle wiring harness (2) located under the passenger seat.




43. Cut the two side impact air bag wires leading to the yellow 2-way harness connector, leaving at least 16 cm (6 in) of wire at the connector.
44. Strip 13 mm (0.5 in) of insulation from each of the side impact air bag connector wire leads.




45. Cut two 6.1 m (20 ft) deployment wires from a 0.8 mm (18 gage) or thicker multi-strand wire. Use these wires to fabricate the deployment harness.
46. Strip 13 mm (0.5 in) of insulation from both ends of the wires cut in the previous step.
47. Twist together one end from each of the wires in order to short the wires. Deployment wires shall remain shorted, and not connected to a power source until you are ready to deploy the side air bag module.




48. Twist together one connector wire lead to one deployment wire.
49. Inspect that the previous connection is secure.




50. Bend flat the twisted connection.
51. Secure and insulate the connection using electrical tape.




52. Twist together, bend, and tape the remaining connector wire lead to the remaining deployment wire.




53. Route the deployment harness out of the passenger side of the vehicle.
54. Stretch the two driver side harnesses to full length.
55. Stretch the two passenger side harnesses to full length.
56. Completely cover the windshield and front door window openings with a drop cloth.




57. Place a power source, 12 V minimum/2 A minimum (i.e., a vehicle battery) near the shorted end of the harnesses.
58. Separate the two ends of the inflatable restraint IP module deployment harness wires.
59. Connect the inflatable restraint IP module deployment harness wires to the power source in order to deploy the inflatable restraint IP module.
60. Disconnect the inflatable restraint IP module deployment harness wires from the power source.
61. Separate the two ends of the passenger inflatable restraint side impact sensor inflator module deployment harness wires.
62. Connect the inflatable restraint side impact inflator module deployment harness wires to the power source in order to deploy the inflatable restraint side impact inflator module.
63. Disconnect the inflatable restraint side impact inflator module deployment harness wires from the power source.




64. Twist together one end of each wire of IP inflatable restraint module on the passenger side deployment harness in order to short the wires.
65. Twist together one end of each wire of side air bag module on the passenger side deployment harness in order to short the wires.




66. Move the power source, 12 V minimum/2 A minimum (i.e., a vehicle battery) near the shorted end of the harnesses to driver side.
67. Separate the two ends of the inflatable restraint steering wheel module deployment harness wires.
68. Connect the inflatable restraint steering wheel module deployment harness wires to the power source in order to deploy the inflatable restraint steering wheel module.
69. Disconnect the inflatable restraint steering wheel module deployment harness wires from the power source.
70. Separate the two ends of the driver inflatable restraint side impact inflator module deployment harness wires.
71. Connect the inflatable restraint side impact inflator module deployment harness wires to the power source in order to deploy the inflatable restraint side impact inflator module.
72. Disconnect the inflatable restraint side impact inflator module deployment harness wires from the power source.




73. Twist together one end of each wire of inflatable restraint steering module on the driver side deployment harness in order to short the wires.
74. Twist together one end of each wire of side air bag module on the driver side deployment harness in order to short the wires.
75. Remove the drop cloth from the vehicle.
76. Disconnect all harnesses from the vehicle.
77. Discard the harnesses.
78. Scrap the vehicle in the same manner as a non-SIR equipped vehicle.
79. If one or all of the inflator modules did not deploy, perform the following steps to remove the undeployed module(s) from the vehicle:
^ Inflatable Restraint Steering Wheel Module Replacement
^ Inflatable Restraint Instrument Panel Module Replacement
^ Inflatable Restraint Steering Wheel Module Coil Replacement
^ Inflatable Restraint Front Seat Side Impact Inflator Module Replacement
80. Call the Technical Assistance Group for further assistance.