Operation CHARM: Car repair manuals for everyone.

Cam Unit Disassemble


Removal Procedure





1. Remove the retaining ring using snap ring pliers.
2. Remove the clutch plates and the guide clips.

Installation Procedure
1. Install the cam plate to the side cam gear.
2. Install the wave washer.
3. Install the clutch plates. Alternate the plates.
^ 7 5/8 ring gear = 8 plates
^ 8.6 ring gear = 10 plates





4. Install the retaining ring.
5. Install the guide clips and to the clutch plates. Use grease in the clips in order to hold the clips in place on the plates.

Locking Differential Cleaning and Inspection
1. Clean all of the parts using an approved solvent.
2. Visually inspect all the parts for excessive wear or breakage. Replace the parts if necessary.
3. Inspect the pinion gear and the side gear teeth for any of the following conditions:
^ Wear
^ Cracks
^ Scoring
^ Spalling

4. Inspect the thrust washer for wear.
5. Inspect the fit of the side gears on the axle shafts.
6. Inspect the differential case for cracks and scoring.

Important: Do not replace the thrust sleeve unless necessary.

7. Inspect the thrust sleeve for excessive wear.
8. Inspect the side gear bore for scoring. If scoring is present, replace the entire differential.
9. Replace the differential if you find any damage to the case.