Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Exhaust Manifold Removal - Left
4. Exhaust Manifold Removal - Right
5. Oil Level Indicator and Tube Removal
6. Water Pump Removal
7. Crankshaft Balancer Removal
8. Valve Rocker Arm Cover Removal - Left
9. Valve Rocker Arm Cover Removal - Right
10. Distributor Removal
11. Intake Manifold Removal
12. Valve Rocker Arm and Push Rod Removal
13. Cylinder Head Removal - Left
14. Cylinder Head Removal - Right
15. Valve Lifter Removal
16. Oil Filter Adapter Removal
17. Oil Pan Removal
18. Oil Pump Removal
19. Engine Front Cover Removal
20. Timing Chain and Sprockets Removal
21. Balance Shaft Removal
22. Camshaft Removal
23. Piston, Connecting Rod, and Bearing Removal
24. Crankshaft Rear Oil Seal and Housing Removal
25. Crankshaft and Bearing Removal
26. Engine Block Plug Removal
27. Engine Block Clean and Inspect
28. Cylinder Boring and Honing
29. Piston and Connecting Rod Disassemble
30. Piston, Connecting Rod, and Bearing Clean and Inspect
31. Piston Selection
32. Piston and Connecting Rod Assemble
33. Crankshaft and Bearing Clean and Inspect
34. Crankshaft Balancer Clean and Inspect
35. Engine Flywheel Clean and Inspect
36. Camshaft and Bearings Clean and Inspect
37. Camshaft Bearing Removal
38. Camshaft Bearing Installation
39. Balance Shaft Bearing and/or Bushing Removal
40. Balance Shaft Clean and Inspect
41. Balance Shaft Bearing and/or Bushing Installation
42. Timing Chain and Sprocket Clean and Inspect
43. Valve Rocker Arm and Push Rod Clean and Inspect
44. Valve Lifters and Guides Clean and Inspect
45. Cylinder Head Disassemble
46. Cylinder Head Clean and Inspect
47. Valve Guide Reaming, and Valve and Seat Grinding
48. Cylinder Head Assemble
49. Oil Pump Disassemble
50. Oil Pump Clean and Inspect
51. Oil Pump Assemble
52. Valve Rocker Arm Cover Clean and Inspect
53. Oil Pan Clean and Inspect
54. Intake Manifold Disassemble
55. Intake Manifold Clean and Inspect
56. Intake Manifold Assemble
57. Exhaust Manifold Clean and Inspect
58. Water Pump Clean and Inspect
59. Thread Repair
60. Service Prior to Assembly
61. Engine Block Plug Installation
62. Crankshaft and Bearing Installation
63. Crankshaft Rear Oil Seal and Housing Installation
64. Piston, Connecting Rod, and Bearing Installation
65. Camshaft Installation
66. Balance Shaft Installation
67. Timing Chain and Sprockets Installation
68. Engine Front Cover Installation
69. Oil Pump Installation
70. Oil Pan Installation
71. Oil Filter Adapter Installation
72. Crankshaft Balancer Installation
73. Valve Lifter Installation
74. Cylinder Head Installation
75. Cylinder Head Installation
76. Valve Rocker Arm and Push Rod Installation
77. Intake Manifold Installation
78. Distributor Installation
79. Valve Rocker Arm Cover Installation
80. Valve Rocker Arm Cover Installation
81. Oil Level Indicator and Tube Installation
82. Water Pump Installation
83. Exhaust Manifold Installation
84. Exhaust Manifold Installation
85. Engine Flywheel Installation
86. Engine Set-Up and Testing