Compressor/Condenser Hose Replacement - Auxiliary (RPO C60)

REMOVAL PROCEDURE




1. Open the hood.
2. Disconnect the M.A.F and the I.A.T.
3. Remove the air cleaner.
4. Discharge and recover the refrigerant from the system. Refer to Refrigerant Recovery and Recharging. Service and Repair
5. Remove the grille.
6. Remove the engine cover.
7. Remove the compressor and condenser hose bolt (2) from the compressor.
8. Remove the old sealing washers from the compressor if still attached.




9. Remove the hose clamp bracket nut (3) from the engine stud.




10. Remove the compressor and condenser hose nut (6) from the condenser.
11. Remove the compressor and condenser hose nut (1) from the accumulator.
12. Remove the bolt from the trans filler tube to the oil indicator tube.
13. Remove trans filler tube from the throttle cable bracket.
14. Remove the compressor and condenser hose from the vehicle.
15. Cap all open connections on the vehicle.

INSTALLATION PROCEDURE




1. Uncap or plug all open connections.
2. Install the compressor and condenser hose to the vehicle.
3. Install trans filler tube to the throttle cable bracket.
4. Install the bolt to the trans filler tube to the oil indicator tube.

Tighten
Tighten the bolt to the trans filler tube to the oil indicator tube to 15 N.m (11 lb ft).

NOTE: Refer to Fastener Notice in Service Precautions.

5. Install the compressor and condenser hose nut (1) to the accumulator.

Tighten
Tighten the compressor and condenser hose nut (1) to the accumulator to 27.5 N.m (26 lb ft).

6. Install the compressor and condenser hose nut (6) to the condenser.

Tighten
Tighten the compressor and condenser hose nut (6) to the condenser to 48 N.m (35 lb ft).




7. Install the hose clamp bracket nut (3) to the engine stud.

Tighten
Tighten the hose clamp bracket nut (3) to the engine stud to 5 N.m (44 lb in).




8. Install the compressor and condenser hose seals.
8.1. Coat the new sealing washers and O-rings with a coat of 525 viscosity refrigerant oil.
8.2. Install new O-ring seals to the compressor and condenser hose ends.
8.3. Install new seal washers to the Compressor.
8.4. Install the sealing washers.
9. Install the compressor and condenser hose bolt (2) to the compressor.

Tighten
Tighten the compressor and condenser hose bolt (2) to the compressor to 35 N.m (26 lb ft).

10. Install the engine cover.
11. Install the grille.
12. Evacuate and charge the system. Refer to Refrigerant Recovery and Recharging. Service and Repair
13. Ensure that no leaks exist in the system. Refer to Leak Testing. Leak Testing
14. Install the air cleaner.
15. Connect the M.A.F and the I.A.T.
16. Close hood.

For a description of the RPO Code(s) shown in this article/images refer to the RPO Code List found at Vehicle/Application ID RPO Codes