Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Clutch Pilot Bearing Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal - Left
7. Exhaust Manifold Removal - Right
8. Water Pump Removal
9. Throttle Body Assembly Removal
10. Fuel Rail and Injectors Removal
11. Intake Manifold Removal
12. Engine Coolant Air Bleed Pipe Removal - Two Point Pipe
13. Engine Coolant Air Bleed Pipe Removal - Four Point Pipe
14. Engine Block Valley Cover Removal
15. Valve Rocker Arm Cover Removal - Left
16. Valve Rocker Arm Cover Removal - Right
17. Valve Rocker Arm and Push Rod Removal
18. Cylinder Head Removal - Left
19. Cylinder Head Removal - Right
20. Valve Lifter Removal
21. Oil Filter, Adapter, and Pan Cover Removal
22. Oil Pan Removal
23. Engine Front Cover Removal
24. Engine Rear Cover Removal
25. Oil Pump, Screen and Crankshaft Oil Deflector Removal
26. Timing Chain and Sprocket Removal
27. Camshaft Removal
28. Piston, Connecting Rod, and Bearing Removal
29. Crankshaft and Bearing Removal
30. Engine Block Plug Removal
31. Engine Block Clean and Inspect
32. Cylinder Boring and Honing
33. Crankshaft and Bearing Clean and Inspect
34. Crankshaft Balancer Clean and Inspect
35. Engine Flywheel Clean and Inspect
36. Piston and Connecting Rod Disassemble
37. Piston, Connecting Rod, and Bearing Clean and Inspect
38. Piston and Connecting Rod Assemble
39. Camshaft Bearing Removal
40. Camshaft and Bearings Clean and Inspect
41. Camshaft Bearing Installation
42. Timing Chain and Sprocket Clean and Inspect
43. Valve Rocker Arm and Push Rod Clean and Inspect
44. Valve Lifter and Guide Clean and Inspect
45. Cylinder Head Disassemble
46. Cylinder Head Clean and Inspect
47. Valve Guide Reaming, and Valve and Seat Grinding
48. Cylinder Head Assemble
49. Oil Pump Disassemble
50. Oil Pump Clean and Inspect
51. Oil Pump Assemble
52. Engine Front Cover Clean and Inspect
53. Engine Rear Cover Clean and Inspect
54. Engine Block Valley Cover Clean and Inspect
55. Valve Rocker Arm Cover Clean and Inspect
56. Oil Pan Clean and Inspect
57. Intake Manifold Clean and Inspect
58. Exhaust Manifold Clean and Inspect
59. Engine Coolant Air Bleed Pipe Clean and Inspect - Two Point Pipe
60. Engine Coolant Air Bleed Pipe Clean and Inspect - Four Point Pipe
61. Water Pump Clean and Inspect
62. Thread Repair
63. Service Prior to Assembly
64. Engine Block Plug Installation
65. Crankshaft and Bearing Installation
66. Piston, Connecting Rod, and Bearing Installation
67. Camshaft Installation
68. Timing Chain and Sprocket Installation
69. Oil Pump, Screen and Crankshaft Oil Deflector Installation
70. Engine Rear Cover Installation - Without Seal in Housing
71. Engine Rear Cover Installation - With Seal in Housing
72. Crankshaft Rear Oil Seal Installation
73. Engine Front Cover Installation
74. Crankshaft Front Oil Seal Installation
75. Oil Pan Installation
76. Oil Filter, Adapter, and Pan Cover Installation
77. Valve Lifter Installation
78. Cylinder Head Installation - Left
79. Cylinder Head Installation - Right
80. Valve Rocker Arm and Push Rod Installation
81. Valve Rocker Arm Cover Installation - Left
82. Valve Rocker Arm Cover Installation - Right
83. Engine Block Valley Cover Installation
84. Engine Coolant Air Bleed Pipe Installation - Two Point Pipe
85. Engine Coolant Air Bleed Pipe Installation - Four Point Pipe
86. Intake Manifold Installation
87. Fuel Rail and Injectors Installation
88. Throttle Body Assembly Installation
89. Water Pump Installation
90. Exhaust Manifold Installation - Left
91. Exhaust Manifold Installation - Right
92. Oil Level Indicator and Tube Installation
93. Clutch Pilot Bearing Installation
94. Engine Flywheel Installation
95. Crankshaft Balancer Installation