Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Lift Bracket Removal
2. Draining Fluids and Oil Filter Removal
3. Engine Flywheel Removal
4. Clutch Pilot Bearing Removal
5. Oil Filler Tube Removal
6. Oil Level Indicator and Tube Removal
7. Intake Manifold Removal
8. Engine Wiring Harness Assembly Removal
9. Turbocharger Removal
10. Oil Pump Drive Removal
11. Exhaust Manifold Removal - Left
12. Exhaust Manifold Removal - Right
13. Water Pump Removal
14. Fuel Injection Pump Removal
15. Crankshaft Balancer Removal
16. Engine Front Cover Removal
17. Timing Chain Wear Check
18. Timing Chain and Camshaft Sprocket Removal
19. Valve Rocker Arm Cover Removal - Left
20. Valve Rocker Arm Cover Removal - Right
21. Valve Rocker Arm, Shaft, and Push Rod Removal
22. Cylinder Head Removal - Left
23. Cylinder Head Removal - Right
24. Valve Lifter Removal
25. Camshaft Removal
26. Oil Pan Removal
27. Oil Pump Removal
28. Piston, Connecting Rod, and Bearing Removal
29. Crankshaft Rear Oil Seal Removal
30. Crankshaft and Bearing Removal
31. Camshaft Bearing Removal
32. Oil Filter Adapter Removal
33. Engine Block Plug Removal
34. Piston Oil Cooling Nozzle Removal
35. Engine Block Clean and Inspect
36. Cylinder Boring and Honing
37. Crankshaft and Bearing Clean and Inspect
38. Crankshaft Balancer Clean and Inspect
39. Engine Flywheel Clean and Inspect
40. Piston and Connecting Rod Disassemble
41. Piston, Connecting Rod, and Bearing Clean and Inspect
42. Piston and Connecting Rod Assemble
43. Camshaft and Bearings Clean and Inspect
44. Timing Chain and Sprocket Clean and Inspect
45. Valve Rocker Arm and Shaft Disassemble
46. Valve Rocker Arm and Shaft Clean and Inspect
47. Valve Rocker Arm and Shaft Assemble
48. Valve Lifter and Guide Clean and Inspect
49. Cylinder Head Disassemble
50. Cylinder Head Clean and Inspect
51. Valve Guide Reaming, and Valve and Seat Grinding
52. Cylinder Head Assemble
53. Oil Pump Disassemble
54. Oil Pump Clean and Inspect
55. Oil Pump Assemble
56. Engine Front Cover Clean and Inspect
57. Valve Rocker Arm Cover Clean and Inspect
58. Oil Pan Clean and Inspect
59. Intake Manifold Clean and Inspect
60. Exhaust Manifold Clean and Inspect
61. Water Pump Clean and Inspect
62. Fuel Injection Pump Clean and Inspect
63. Thread Repair
64. Service Prior to Assembly
65. Piston Oil Cooling Nozzle Installation
66. Engine Block Plug Installation
67. Oil Filter Adapter Installation
68. Camshaft Bearing Installation
69. Crankshaft and Bearing Installation
70. Crankshaft Rear Oil Seal Installation
71. Piston, Connecting Rod, and Bearing Installation
72. Oil Pump Installation
73. Oil Pan Installation
74. Camshaft Installation
75. Valve Lifter Installation
76. Cylinder Head Installation - Left Side
77. Cylinder Head Installation - Right Side
78. Valve Rocker Arm, Shaft, and Push Rod Installation
79. Valve Rocker Arm Cover Installation - Left
80. Valve Rocker Arm Cover Installation - Right
81. Timing Chain and Sprocket Installation
82. Engine Front Cover Installation
83. Crankshaft Balancer Installation
84. Fuel Injection Pump Installation
85. Water Pump Installation
86. Exhaust Manifold Installation - Left
87. Exhaust Manifold Installation - Right
88. Oil Pump Drive Installation
89. Turbocharger Installation
90. Engine Wiring Harness Assembly Installation
91. Intake Manifold Installation
92. Oil Level Indicator and Tube Installation
93. Oil Filler Tube Installation
94. Clutch Pilot Bearing Installation
95. Engine Flywheel Installation
96. Engine Lift Bracket Installation