Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Clutch Pilot Bearing Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal
7. Water Crossover Removal
8. Water Pump Removal
9. Intake Manifold Removal
10. Valve Rocker Arm Cover Removal
11. Valve Rocker Arm and Push Rod Removal
12. Cylinder Head Removal
13. Valve Lifter Removal
14. Oil Pump Drive Removal
15. Oil Pan Removal
16. Oil Pump, Screen and Crankshaft Oil Deflector Removal
17. Engine Front Cover Removal
18. Timing Chain and Sprocket Removal
19. Camshaft Removal
20. Piston, Connecting Rod, and Bearing Removal
21. Crankshaft Rear Oil Seal Removal
22. Crankshaft and Bearing Removal
23. Oil Filter Adapter Removal
24. Engine Block Plug Removal
25. Camshaft Bearing Removal
26. Engine Block Clean and Inspect
27. Cylinder Boring and Honing
28. Crankshaft and Bearing Clean and Inspect
29. Crankshaft Balancer Clean and Inspect
30. Engine Flywheel Clean and Inspect
31. Piston and Connecting Rod Disassemble
32. Piston, Connecting Rod, and Bearing Clean and Inspect
33. Piston and Connecting Rod Assemble
34. Camshaft and Bearings Clean and Inspect
35. Camshaft Bearing Installation
36. Timing Chain and Sprocket Clean and Inspect
37. Valve Rocker Arm and Push Rod Clean and Inspect
38. Valve Lifter and Guide Clean and Inspect
39. Cylinder Head Disassemble
40. Cylinder Head Clean and Inspect
41. Valve Guide Reaming, and Valve and Seat Grinding
42. Cylinder Head Assemble
43. Oil Pump Disassemble
44. Oil Pump Clean and Inspect
45. Oil Pump Assemble
46. Oil Pump Drive Clean and Inspect
47. Valve Rocker Arm Cover Clean and Inspect
48. Oil Pan Clean and Inspect
49. Intake Manifold Disassemble
50. Intake Manifold Clean and Inspect
51. Intake Manifold Assemble
52. Exhaust Manifold Clean and Inspect
53. Water Crossover Clean and Inspect
54. Water Pump Clean and Inspect
55. Thread Repair
56. Service Prior to Assembly
57. Engine Block Plug Installation
58. Oil Filter Adapter Installation
59. Crankshaft and Bearing Installation
60. Crankshaft Rear Oil Seal Installation
61. Piston, Connecting Rod, and Bearing Installation
62. Camshaft Installation
63. Timing Chain and Sprocket Installation
64. Engine Front Cover Installation
65. Oil Pump, Screen and Crankshaft Oil Deflector Installation
66. Oil Pan Installation
67. Oil Pump Drive Installation
68. Valve Lifter Installation
69. Cylinder Head Installation
70. Valve Rocker Arm and Push Rod Installation
71. Intake Manifold Installation
72. Valve Rocker Arm Cover Installation
73. Water Pump Installation
74. Water Crossover Installation
75. Exhaust Manifold Installation
76. Oil Level Indicator and Tube Installation
77. Clutch Pilot Bearing Installation
78. Engine Flywheel Installation
79. Crankshaft Balancer Installation