Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Oil Level Indicator and Tube Removal
4. Exhaust Manifold Removal
5. Water Pump Removal
6. Crankshaft Pulley and Hub Removal
7. Intake Manifold Removal
8. Valve Rocker Arm Cover Removal
9. Valve Rocker Arm and Push Rod Removal
10. Cylinder Head Removal
11. Valve Lifter Removal
12. Oil Filter Adapter Removal
13. Oil Pan Removal
14. Oil Pump Removal
15. Engine Front Cover Removal
16. Timing Chain and Sprockets Removal
17. Camshaft Removal
18. Piston, Connecting Rod, and Bearing Removal
19. Crankshaft Rear Oil Seal Removal
20. Crankshaft and Bearings Removal
21. Engine Block Plug Removal
22. Engine Block Clean and Inspect
23. Cylinder Boring and Honing
24. Engine Flywheel Clean and Inspect
25. Crankshaft and Bearings Clean and Inspect
26. Piston and Connecting Rod Disassemble
27. Piston, Connecting Rod, and Bearings Clean and Inspect
28. Piston and Connecting Rod Assemble
29. Camshaft Bearing Removal
30. Camshaft and Bearings Clean and Inspect
31. Camshaft Bearing Installation
32. Timing Chain and Sprockets Clean and Inspect
33. Valve Rocker Arm and Push Rods Clean and Inspect
34. Valve Lifters and Guides Clean and Inspect
35. Cylinder Head Disassemble
36. Cylinder Head Clean and Inspect
37. Valve Guide Reaming/Valve and Seat Grinding
38. Cylinder Head Assemble
39. Oil Pump Disassemble
40. Oil Pump Clean and Inspect
41. Oil Pump Assemble
42. Valve Rocker Arm Cover Clean and Inspect
43. Oil Pan Clean and Inspect
44. Intake Manifold Clean and Inspect
45. Exhaust Manifold Clean and Inspect
46. Thread Repair
47. Service Prior to Assembly
48. Engine Block Plug Installation
49. Crankshaft and Bearings Installation
50. Crankshaft Rear Oil Seal Installation
51. Piston, Connecting Rod, and Bearing Installation
52. Camshaft Installation
53. Timing Chain and Sprockets Installation
54. Crankshaft Front Oil Seal Installation
55. Engine Front Cover Installation
56. Oil Pump Installation
57. Oil Pan Installation
58. Oil Filter Adapter Installation
59. Valve Lifter Installation
60. Cylinder Head Installation
61. Valve Rocker Arm and Push Rod Installation
62. Valve Rocker Arm Cover Installation
63. Intake Manifold Installation
64. Crankshaft Pulley and Hub Installation
65. Water Pump Installation
66. Exhaust Manifold Installation
67. Oil Level Indicator and Tube Installation
68. Engine Flywheel Installation