Instrument Panel (IP) - Installation Procedure
1. In order to install the IP to the IP carrier, perform steps 1-9 of this procedure. Install the IP to the IP carrier.
2. Install the IP inflatable restraint. Refer to Inflatable Restraint Instrument Panel Module Replacement in Restraint Systems.
3. At the front of the IP, install the 6 screws that retain the bottom of the IP to the carrier.
4. Install the remote keyless entry receiver to the IP substrate. Refer to remote Control Door Lock Receiver Replacement in Keyless Entry.
5. Install the Body Control Module (BCM) to the BCM bracket.
NOTE: Refer to Fastener Notice in Service Precautions.
6. At the rear of the IP, install the 5 screws that retain the top of the IP to the carrier.
Tighten
Tighten the bolt to 20 N.m (15 lb ft).
7. Install the HVAC ducts to the IP assembly. Refer to Air Outlet Duct Replacement - Left Floor in Heating, Ventilation and Air Conditioning.
8. Install the ambient light sensor of the daytime running lamps (DRL). Refer to Daytime Running Lamps (DRL) Ambient Light Sensor Replacement in Lighting and Horns.
9. Install the center defogger grille to the IP. This completes the installation of the IP to the IP carrier.
10. Install the IP assembly to the vehicle.
11. Lift the instrument panel up and off the pivot points.
12. Slide the instrument panel away to the bulkhead.
13. Locate the instrument panel that retains the IP carrier to the carrier support brackets. Install the 2 bolts on the left sides, and on the right sides of the instrument panel.
Tighten
Tighten the bolt to 45 N.m (33 lb ft).
14. Install the IP cluster.
15. Install the HVAC control assembly. Refer to HVAC Control Assembly Replacement in Heating, Ventilation and Air Conditioning.
16. Install the radio.
17. Install the IP cluster trim panel.
18. Connect the HVAC actuator, which is a black 5-way connector, and the vacuum lines.
19. Install the fastener that is retaining the door lock control module to the body.
20. In order to install the right IP harness, connect the following components:
^ The door lock relay harness (1)
^ The door jamb switch harness (3)
^ The ground terminal harness (4)
^ The IP door connector harness (5)
^ The liftgate connector harness (6)
^ The IP harness fastener (7)
21. Install the steering column to the IP carrier. Refer to Steering Column Replacement in Steering Wheel and Column.
22. Connect the steering column harness connector by loosening the bolt in the center of the connector.
23. Install the left lap bracket of the air outlet duct to the IP carrier.
24. Install the bolts that are retaining the left lap bracket of the air outlet duct to the IP carrier.
25. Install the air outlet duct to the left lap. Refer to Air Outlet Duct Replacement - Left Lap in Heating Ventilation and Air Conditioning.
26. Connect the brake switch electrical connector.
27. Connect the black 5-way in-line connector.
28. Connect the orange 3-way in-line connector (1).
29. Connect the trailer wiring harness connector to the IP junction block.
30. Connect the roof console harness connector (1) to the IP junction block.
31. Install the black 6-way connector to the IP junction block.
32. Connect the electrical connector of the park brake to the park brake switch. Refer to Park Brake Warning Lamp Switch Replacement in Brakes.
33. Install the electrical connector of the power seat harness to the IP junction block.
34. Connect the heater jumper connector to the body harness.
35. Connect the headliner connector (2) to the IP junction block.
36. Release the harness straps in order to install the harnesses to the trough.
37. Connect the door jamb switch connector on the left (3).
38. Connect the left door harness connector (2).
39. Connect the ground strap harness for the left door (1).
40. Connect the 10-way IP to the body harness (1).
41. Connect the 16-way IP to the body harness (2).
42. Install the SDM and the seat wire harness to the trough along the left door sill.
43. Feed the seat wire harnesses through the access hole in the carpet.
44. Connect the CPA and the electrical connector to the SDM.
45. Lift the carpet in order to access the Sensing And Diagnostic Module (SDM).
46. Install the HVAC floor vent cover that is located behind the driver seat. Refer to Air Outlet Replacement - Rear Floor in Heating, Ventilation and Air Conditioning.
47. Install the left carpet retainers and the right carpet retainers.
48. Install cowl trim panels on the right side, and on the left side.
49. Install the driver knee bolsters and the passenger knee bolsters. Refer to knee Bolster Replacement - Right or to Knee Bolster Replacement - Left.
50. Install the engine cover to the vehicle.
51. Install the IP extension to the vehicle.
52. Note the routing of the IP wire harness on the engine side of the bulkhead. Install the IP wire harness to the bulkhead.
53. Install the cruise control module to the bulkhead. Refer to Cruise Control Module Replacement in Cruise Control.
54. Install the power steering fluid reservoir to the bulkhead. Refer to remote Power Steering Fluid Reservoir Replacement in Steering.
55. Connect the electrical connector of the rear lamp wiring harness (1).
56. Connect the electrical connector of the windshield wiper motor (2).
57. Connect the electrical connector of the cruise control module (3).
58. Connect the engine to the forward lamp harness connector.
59. Connect the forward lamp to the IP harness connector.
60. Connect the IP to the forward lamp harness connector (3).
61. Install the IP harness grounding strap (1) to the body.
62. Install the nut (2) that retains the IP harness grounding strap (1) to the body.
Tighten
Tighten the bolt to 2 N.m (18 lb in).
63. Install the junction block to the bulkhead.
64. Install the 2 studs that retain the junction block (1) to the bulkhead.
Tighten
Tighten the bolt to 2 N.m (18 lb in).
65. Separate the outer housing of the junction block to the bulkhead.
66. Connect the engine harness electrical connector (3) to the junction block (1).
67. Install the face-plate (2) to the outer housing of the junction block (1).
68. Enable the SIR system. Refer to Enabling the SIR System in Restraint Systems.
69. Install the bolt that retains the underhood fuse block to the bulkhead.
Tighten
Tighten the bolt to 2 N.m (18 lb in).
CAUTION: Refer to Battery Disconnect Caution in Service Precautions.
70. Connect the battery cables, and install the battery.
71. Install the driver seat.