Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Oil Level Indicator and Tube Removal
5. Exhaust Manifold Removal
6. Water Crossover Removal
7. Water Pump Removal
8. Intake Manifold Removal
9. Valve Rocker Arm Cover Removal
10. Valve Rocker Arm and Push Rod Removal
11. Cylinder Head Removal
12. Valve Lifter Removal
13. Oil Pump Drive Removal
14. Oil Pan Removal
15. Oil Pump, Screen and Crankshaft Oil Deflector Removal
16. Engine Front Cover Removal
17. Timing Chain and Sprocket Removal
18. Camshaft Removal
19. Piston, Connecting Rod, and Bearing Removal
20. Crankshaft Rear Oil Seal Removal
21. Crankshaft and Bearing Removal
22. Oil Filter Adapter Removal
23. Engine Block Plug Removal
24. Camshaft Bearing Removal
25. Engine Block Clean and Inspect
26. Cylinder Boring and Honing
27. Crankshaft and Bearing Clean and Inspect
28. Crankshaft Balancer Clean and Inspect
29. Engine Flywheel Clean and Inspect
30. Piston and Connecting Rod Disassemble
31. Piston, Connecting Rod, and Bearing Clean and Inspect
32. Piston and Connecting Rod Assemble
33. Camshaft and Bearings Clean and Inspect
34. Camshaft Bearing Installation
35. Timing Chain and Sprocket Clean and Inspect
36. Valve Rocker Arm and Push Rod Clean and Inspect
37. Valve Lifter and Guide Clean and Inspect
38. Cylinder Head Disassemble
39. Cylinder Head Clean and Inspect
40. Valve Guide Reaming, and Valve and Seat Grinding
41. Cylinder Head Assemble
42. Oil Pump Disassemble
43. Oil Pump Clean and Inspect
44. Oil Pump Assemble
45. Oil Pump Drive Clean and Inspect
46. Valve Rocker Arm Cover Clean and Inspect
47. Oil Pan Clean and Inspect
48. Intake Manifold Disassemble
49. Intake Manifold Clean and Inspect
50. Intake Manifold Assemble
51. Exhaust Manifold Clean and Inspect
52. Water Crossover Clean and Inspect
53. Water Pump Clean and Inspect
54. Thread Repair
55. Service Prior to Assembly
56. Engine Block Plug Installation
57. Oil Filter Adapter Installation
58. Crankshaft and Bearing Installation
59. Crankshaft Rear Oil Seal Installation
60. Piston, Connecting Rod, and Bearing Installation
61. Camshaft Installation
62. Timing Chain and Sprocket Installation
63. Engine Front Cover Installation
64. Oil Pump, Screen and Crankshaft Oil Deflector Installation
65. Oil Pan Installation
66. Oil Pump Drive Installation
67. Valve Lifter Installation
68. Cylinder Head Installation
69. Valve Rocker Arm and Push Rod Installation
70. Intake Manifold Installation
71. Valve Rocker Arm Cover Installation
72. Water Pump Installation
73. Water Crossover Installation
74. Exhaust Manifold Installation
75. Oil Level Indicator and Tube Installation
76. Engine Flywheel Installation
77. Crankshaft Balancer Installation