Turbocharger Coolant Bypass Valve Replacement
Turbocharger Coolant Bypass Valve ReplacementRemoval Procedure
1. Loosen the outlet duct clamp at the upper intake manifold cover.
2. Remove the upper intake manifold cover from the outlet duct.
3. Remove the upper intake manifold cover.
4. Drain the engine coolant.
5. Disconnect the turbocharger coolant hose from the turbocharger bypass valve.
6. Remove the turbocharger bypass valve and sealing washer from the water outlet tube.
Installation Procedure
Notice: Refer to Fastener Notice in Service Precautions.
1. Install the turbocharger bypass valve and sealing washer to the water outlet tube.
- Tighten the turbocharger bypass valve to 60 Nm (44 ft. lbs.).
2. Connect the turbocharger coolant hose to the turbocharger bypass valve.
3. Install the upper intake manifold cover.
4. Install the upper intake manifold cover to the outlet duct.
5. Tighten the outlet duct clamp at the upper intake manifold cover.
- Tighten the clamp to 6 Nm (53 inch lbs.).
6. Fill the engine coolant.