Steps 51-92

51. Position the harness ground, and auxiliary negative battery cable (if equipped) to the block.
52. Install the harness ground bolt at the right rear of the engine block.
- Tighten the harness ground bolts at the rear of the block to 16 Nm (12 ft. lbs.).





53. Connect the following electrical connectors:
- Coolant temperature sensor (1)
- Electronic variable orifice switch (2)
54. Position the harness ground and negative battery cable to the block.
55. Install the harness ground bolt.
- Tighten the harness ground bolt to 25 Nm (18 ft. lbs.).





56. Connect the MAP sensor (1) and knock sensor (2) electrical connectors.





57. Connect the TP sensor and IAC valve electrical connectors.





58. Connect the following electrical connectors:
- Main coil harness (1)
- Fuel injectors (2)
- ETC (3)
- EGR valve (4), if equipped





59. Connect the main coil harness (2) and fuel injector electrical connectors on the left side.





60. Install the generator cable to the generator, perform the following:
- Install the generator cable.
- Install the generator cable nut to the terminal stud.
- Tighten the generator output terminal nut to 9 Nm (80 inch lbs.).
- Slide the boot over the terminal stud.





61. Install the radiator vent inlet hose to the throttle body.
62. Position the vent inlet hose clamp at the throttle body.





63. Install the engine wiring harness bracket and nut (2).
- Tighten the engine wiring harness bracket nut to 5 Nm (44 inch lbs.).
64. Connect the following electrical connectors:
- EVAP canister purge solenoid (1)
- Generator (3)
65. Install the engine sight shield retainer and bolts.
- Tighten the engine sight shield retainer bolts to 5 Nm (44 inch lbs.).

Caution: In order to avoid possible injury or vehicle damage, always replace the accelerator control cable with a NEW cable whenever you remove the engine from the vehicle.
In order to avoid cruise control cable damage, position the cable out of the way while you remove or install the engine. Do not pry or lean against the cruise control cable and do not kink the cable. You must replace a damaged cable.

66. Install a NEW accelerator control cable. If required.





67. Install the cruise control cable clip to the sight shield retainer, if equipped.





68. Install the cruise control cable to the bracket, if equipped.
69. Snap the cruise control cable to the throttle body lever, if equipped.





70. If equipped with the 6.0L with PRO's Y91 and Z88, install the right fuel rail cover.
71. Tighten the fuel rail cover bolts.
- Tighten the fuel rail cover bolts to 9 Nm (80 inch lbs.).





72. If equipped with the 6.0L with PRO's Y91 and Z88, install the left fuel rail cover.
73. Tighten the fuel rail cover bolts.
- Tighten the fuel rail cover bolts to 9 Nm (80 inch lbs.).





74. If equipped with the 6.0L with PRO's Y91 and Z88, install the engine sight shield to the retainer.
75. Tighten the engine sight shield bolt.
- Tighten the engine sight shield bolt to 9 Nm (80 inch lbs.).





76. If equipped with the 4.8L, 5.3L, or 6.0L without RPO's Y91 and Z88, install the engine sight shield to the retainer.
77. Tighten the engine sight shield bolt.
- Tighten the engine sight shield bolt to 10 Nm (89 inch lbs.).
78. Install the heater hoses.





79. Install the radiator outlet hose to the water pump.
80. Position the radiator outlet hose clamp at the water pump.





81. Install the radiator inlet hose to the water pump.
82. Position the radiator inlet hose clamp at the water pump.
83. Install the radiator supports.
84. Install the A/C compressor.





85. Remove the hood hinge bolts from the service position (2).
86. Lower the hood to the normal position.
87. Install the hood hinge bolts.
- Tighten the hood hinge bolts to 25 Nm (18 ft. lbs.).
88. Remove the fender covers.
89. Fill the crankcase with the proper quantity and grade of engine oil.
90. Bleed the hydraulic clutch, if equipped.
91. Perform the CKP system variation learn procedure.

Important: After an overhaul, the engine should be tested. Use the following procedure after the engine is installed in the vehicle.

91.1. Disable the ignition system.
91.2. Crank the engine several times. Listen for any unusual noises or evidence that parts are binding.
91.3. Enable the ignition system.
91.4. Start the engine and listen for unusual noises.
91.5. Check the vehicle oil pressure gauge or light and confirm that the engine has acceptable oil pressure.
91.6. Run the engine speech at about 1000 RPM until the engine has reached normal operating temperature.
91.7. Listen for sticking lifter and other unusual noises.
91.8. Inspect for fuel, oil and/or coolant leaks while the engine is running.
91.9. Perform a final inspection for the proper engine oil and coolant levels.
92. Close the hood.