Synchronizers Assemble (5TH /Overdrive Speed Gear)

Synchronizers Assemble (5th /Overdrive Speed Gear)

Important:
^ Only disassemble the synchronizer sleeve from the synchronizer hub if there is a suspected gear shift concern.
^ For installation alignment, scribe an alignment mark on the synchronizer hubs and synchronizer sleeves before disassembling.
^ Mark the synchronizers clutch gears and the blocking rings with the corresponding gear, for correct diagnostic inspections.
^ Install the synchronizer components in the same location, if reusing.





1. Lay the 5th speed gear assembly, with the gear side down, on the workbench.
2. Slide the synchronizer sleeve on the synchronizer hub, with the tapered side of the sleeve towards the gear.
3. Using a small screwdriver, install the 3 springs and the 3 inserts.
4. Move the sleeve to the neutral position, to hold the springs and inserts in position.