Fuel Hose/Pipes Assembly Replacement (Rear)
REMOVAL PROCEDURECAUTION: Refer to Battery Disconnect Caution in Service Precautions.
1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure.
3. Drain the fuel tank. Refer to Fuel Tank Draining Procedure (Pick Up) or Fuel Tank Draining Procedure (2-Door Utility).
4. Raise the vehicle. Refer to Lifting and Jacking the Vehicle.
5. Clean all the fuel pipe connections and the surrounding areas before disconnecting in order to avoid possible contamination of the fuel system.
6. Remove the fuel tank.
7. Disconnect the rear fuel feed pipe from the fuel filter inlet.
8. Disconnect the rear fuel return pipe from the chassis fuel return pipe (2).
9. Remove the fuel feed and return pipes from the retainers.
10. Cap the fuel pipes in order to prevent possible fuel system contamination.
INSTALLATION PROCEDURE
1. Remove the caps from the fuel and evaporative emission (EVAP) pipes.
2. Connect the rear fuel return pipe to the chassis fuel return pipe (2).
3. Connect the rear fuel feed pipe to the fuel filter inlet.
4. Install the fuel feed and return pipes into the retainers.
5. Install the fuel tank.
6. Lower the vehicle.
7. Refill the fuel tank.
8. Tighten the fuel filler cap.
9. Connect the negative battery cable.
10. Inspect for leaks.
10.1. Turn ON the ignition for 2 seconds.
10.2. Turn OFF the ignition for 10 seconds.
10.3. Turn ON the ignition.
10.4. Inspect for fuel leaks.