Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Lift Bracket Removal
2. Draining Fluids and Oil Filter Removal
3. Engine Flywheel Removal
4. Oil Filler Tube Removal
5. Oil Level Indicator and Tube Removal
6. Intake Manifold Removal
7. Engine Wiring Harness Assembly Removal
8. Turbocharger Removal
9. Oil Pump Drive Removal
10. Exhaust Manifold Removal - Left
11. Exhaust Manifold Removal - Right
12. Water Pump Removal
13. Fuel Injection Pump Removal
14. Crankshaft Balancer Removal
15. Engine Front Cover Removal
16. Timing Chain Wear Check
17. Timing Chain and Camshaft Sprocket Removal
18. Valve Rocker Arm Cover Removal - Left
19. Valve Rocker Arm Cover Removal - Right
20. Valve Rocker Arm, Shaft, and Push Rod Removal
21. Cylinder Head Removal - Left
22. Cylinder Head Removal - Right
23. Valve Lifter Removal
24. Camshaft Removal
25. Oil Pan Removal
26. Oil Pump Removal
27. Piston, Connecting Rod, and Bearing Removal
28. Crankshaft Rear Oil Seal Removal
29. Crankshaft and Bearing Removal
30. Camshaft Bearing Removal
31. Oil Filter Adapter Removal
32. Engine Block Plug Removal
33. Piston Oil Cooling Nozzle Removal
34. Engine Block Clean and Inspect
35. Cylinder Boring and Honing
36. Crankshaft and Bearing Clean and Inspect
37. Crankshaft Balancer Clean and Inspect
38. Engine Flywheel Clean and Inspect
39. Piston and Connecting Rod Disassemble
40. Piston, Connecting Rod, and Bearing Clean and Inspect
41. Piston and Connecting Rod Assemble
42. Camshaft and Bearings Clean and Inspect
43. Timing Chain and Sprocket Clean and Inspect
44. Valve Rocker Arm and Shaft Disassemble
45. Valve Rocker Arm and Shaft Clean and Inspect
46. Valve Rocker Arm and Shaft Assemble
47. Valve Lifter and Guide Clean and Inspect
48. Cylinder Head Disassemble
49. Cylinder Head Clean and Inspect
50. Valve Guide Reaming, and Valve and Seat Grinding
51. Cylinder Head Assemble
52. Oil Pump Disassemble
53. Oil Pump Clean and Inspect
54. Oil Pump Assemble
55. Engine Front Cover Clean and Inspect
56. Valve Rocker Arm Cover Clean and Inspect
57. Oil Pan Clean and Inspect
58. Intake Manifold Clean and Inspect
59. Exhaust Manifold Clean and Inspect
60. Water Pump Clean and Inspect
61. Fuel Injection Pump Clean and Inspect
62. Thread Repair
63. Service Prior to Assembly
64. Piston Oil Cooling Nozzle Installation
65. Engine Block Plug Installation
66. Oil Filter Adapter Installation
67. Camshaft Bearing Installation
68. Crankshaft and Bearing Installation
69. Crankshaft Rear Oil Seal Installation
70. Piston, Connecting Rod, and Bearing Installation
71. Oil Pump Installation
72. Oil Pan Installation
73. Camshaft Installation
74. Valve Lifter Installation
75. Cylinder Head Installation - Left
76. Cylinder Head Installation - Right
77. Valve Rocker Arm, Shaft, and Push Rod Installation
78. Valve Rocker Arm Cover Installation - Left
79. Valve Rocker Arm Cover Installation - Right
80. Timing Chain and Sprocket Installation
81. Engine Front Cover Installation
82. Crankshaft Balancer Installation
83. Fuel Injection Pump Installation
84. Water Pump Installation
85. Exhaust Manifold Installation - Left
86. Exhaust Manifold Installation - Right
87. Oil Pump Drive Installation
88. Turbocharger Installation
89. Engine Wiring Harness Assembly Installation
90. Intake Manifold Installation
91. Oil Level Indicator and Tube Installation
92. Oil Filler Tube Installation
93. Engine Flywheel Installation
94. Engine Lift Bracket Installation