Operation CHARM: Car repair manuals for everyone.

Heating and A/C Operation

The purpose of the heating and A/C system is to provide heated and cooled air to the interior of the vehicle. The A/C system will also remove humidity from the interior and reduce windshield fogging. The vehicle operator can determine the passenger compartment temperature by adjusting the air temperature switch. Regardless of the temperature setting, the following can effect the rate that the HVAC system can achieve the desired temperature:
^ Recirculation
^ Difference between inside and desired temperature
^ Difference between ambient and desired temperature
^ Blower motor speed setting Mode setting
^ Auxiliary HVAC settings

The A/C system can be engaged by placing the mode switch in one of the following positions:
^ Max A/C
^ A/C
^ Bi-Level
^ Blend
^ Defrost

The A/C system can operate regardless of the temperature setting. Regardless of the selected A/C mode setting, a request is sent to the PCM to turn on the A/C compressor clutch.
^ On vehicles equipped with a gasoline engine, the A/C request is sent to the PCM through the A/C request signal circuit and the A/C high pressure switch from the HVAC control assembly.
^ On vehicles equipped with a diesel engine, the A/C request is sent to the PCM through the A/C request signal circuit and A/C high and low pressure switches from the HVAC control assembly.

The following conditions must be met in order for the PCM to turn on the compressor clutch:
^ Ambient air temperature is greater than 3°C (38°F)
^ Engine Coolant Temperature (ECT) is less than 121°C (250°F), except for the 6.5L and 124°C (256°F), for the 6.5L.
^ Engine RPM is less than 5000 rpm
^ The A/C compressor cycling switch pressure is between 124-388 kPa (18-49 psi)
^ The A/C high pressure cutout switch is less than 2896 kPa (420 psi)

Once engaged, the compressor clutch will be disengaged for the following conditions:
^ Throttle position is 100%
^ The A/C compressor cycling switch pressure is less than 124 kPa (18 psi) or more than 338 kPa (49 psi)
^ The A/C high pressure cutout switch is more than 2896 kPa (420 psi)
^ Engine coolant temperature (ECT) is more than 123°C (253°F)
^ Engine speed is more than 5000 rpm
^ Transmission shift
^ PCM detects excessive torque load
^ PCM detects insufficient idle quality
^ PCM detects a hard launch condition

When the compressor clutch disengages, the compressor clutch diode protects the electrical system from a voltage spike.

Heater Mode - Auxiliary Heater without A/C
The auxiliary blower motor recycles air from the vehicle's interior. The vehicle operator can determine the intensity of the auxiliary heater by placing the auxiliary blower motor in one of the following positions:
^ Low
^ Med
^ High

Since there is no temperature switch, the temperature is controlled by the speed of the auxiliary blower motor. The auxiliary blower motor will only operate when the ignition is in the RUN position, and the auxiliary blower motor switch is in any position other than OFF.

Heater Mode - Front Auxiliary HVAC Control Assembly Only
The auxiliary temperature switch in the front auxiliary HVAC control assembly allows the vehicle operator to adjust the temperature in the rear of the vehicle. Power is provided to both the front auxiliary HVAC control assembly and the auxiliary air temperature actuator from the IP fuse block on the ignition 3 voltage circuit.

Voltage delivered to the front auxiliary HVAC control assembly on the ignition 3 voltage circuit is sent to a variable resistor. Based on the placement of the temperature switch, a varied voltage is sent to the auxiliary air temperature actuator on the auxiliary air temperature door control circuit. The auxiliary air temperature actuator positions the temperature door to divert the appropriate amount of air past the heater core in order to achieve the desired temperature.

Heater Mode - Front Auxiliary HVAC Control Assembly with Rear Auxiliary HVAC Control Assembly
The auxiliary temperature switch in the front auxiliary HVAC control assembly allows the vehicle operator to adjust the temperature in the rear of the vehicle. Power is provided to both the front auxiliary HVAC control assembly and the auxiliary air temperature actuator from the IP fuse block on the ignition 3 voltage circuit.

Voltage delivered to the front auxiliary HVAC control assembly on the ignition 3 voltage circuit is sent to a varied resistor. Based on the placement of the temperature switch, a varied voltage is sent to the auxiliary air temperature actuator on the auxiliary air temperature door control circuit, and auxiliary HVAC control processor. The auxiliary air temperature actuator positions the temperature door to divert the appropriate amount of air past the heater core in order to achieve the desired temperature

Heater Mode - Rear Auxiliary HVAC Control Assembly
The auxiliary temperature switch in the rear auxiliary HVAC control assembly allows the rear seat passengers to adjust the temperature in the rear of the vehicle. Power is provided to the rear auxiliary HVAC control assembly, auxiliary HVAC control processor and the auxiliary air temperature actuator from the IP fuse block on the ignition 3 voltage circuit.

To activate the rear auxiliary HVAC control assembly, the front auxiliary HVAC control assembly must be placed in the REAR CNTL position. Ignition 3 voltage is sent to the auxiliary HVAC control processor. When the switch is placed in the REAR CNTL position, the voltage is grounded through the auxiliary blower motor switch control, front auxiliary HVAC control assembly and the ground circuit to allow the rear auxiliary HVAC control assembly to operate the auxiliary temperature actuator. Voltage delivered to the rear auxiliary HVAC control assembly on the ignition 3 voltage circuit is sent to a variable resistor. Based on the placement of the temperature switch, a varied voltage is sent to the auxiliary air temperature actuator on the auxiliary air temperature door control circuit, and auxiliary HVAC control processor. The auxiliary air temperature actuator positions the temperature door to divert the appropriate amount of air past the heater core in order to achieve the desired temperature.

A/C Mode - Front Auxiliary HVAC Control Assembly Only
The auxiliary temperature switch in the front auxiliary HVAC control assembly allows the vehicle operator to adjust the temperature in the rear of the vehicle.

Power is provided to both the front auxiliary HVAC control assembly and the auxiliary air temperature actuator from the IP fuse block on the ignition 3 voltage circuit.

Voltage delivered to the front auxiliary HVAC control assembly on the ignition 3 voltage circuit is sent to a variable resistor. Based on the placement of the temperature switch, a varied voltage is sent to the auxiliary air temperature actuator on the auxiliary air temperature door control circuit. The auxiliary air temperature actuator positions the temperature door to divert the appropriate amount of air past the heater core in order to achieve the desired temperature.

A/C Mode - Front Auxiliary HVAC Control Assembly with Rear Auxiliary HVAC Control Assembly
The auxiliary temperature switch in the front auxiliary HVAC control assembly allows the vehicle operator to adjust the temperature in the rear of the vehicle. Power is provided to both the front auxiliary HVAC control assembly and the auxiliary air temperature actuator from the IP fuse block on the ignition 3 voltage circuit.

Voltage delivered to the front auxiliary HVAC control assembly on the ignition 3 voltage circuit is sent to a variable resistor. Based on the placement of the temperature switch, a varied voltage is sent to the auxiliary air temperature actuator on the auxiliary air temperature door control circuit, and auxiliary HVAC control processor. The auxiliary air temperature actuator positions the temperature door to divert the appropriate amount of air past the heater core in order to achieve the desired temperature.

A/C Mode - Read Auxiliary HVAC Control Assembly
The auxiliary temperature switch in the rear auxiliary HVAC control assembly allows the rear seat passengers to adjust the temperature in the rear of the vehicle. Power is provided to the rear auxiliary HVAC control assembly, auxiliary HVAC control processor and the auxiliary air temperature actuator from the IP fuse block on the ignition 3 voltage circuit.

To activate the rear auxiliary HVAC control assembly, the front auxiliary HVAC control assembly must be placed in the REAR CNTL position. Ignition 3 voltage is sent to the auxiliary HVAC control processor. When the switch is placed in the REAR CNTL position, the voltage is grounded through the auxiliary blower motor switch control, front auxiliary HVAC control assembly and the ground circuit to allow the rear auxiliary HVAC control assembly to operate the auxiliary temperature actuator. Voltage delivered to the rear auxiliary HVAC control assembly on the ignition 3 voltage circuit is sent to a varied resistor. Based on the placement of the temperature switch, a varied voltage is sent to the auxiliary air temperature actuator on the auxiliary air temperature door control circuit, and auxiliary HVAC control processor. The auxiliary air temperature actuator positions the temperature door to divert the appropriate amount of air past the heater core in order to achieve the desired temperature.