80. Exhaust Manifold Installation - Right

Exhaust Manifold Installation - Right

Notice: Refer to Fastener Notice in Service Precautions.
Fastener Notice







1. Install the exhaust manifold studs into the cylinder head, if necessary.
Tighten the exhaust manifold studs to 20 Nm (15 lb ft).







2. Install the NEW right exhaust manifold gasket.
3. Install the right exhaust manifold
4. Install the right exhaust manifold nuts and center bolt.
- Tighten the right exhaust manifold center bolt to 35 Nm (26 lb ft).
- Tighten the right exhaust manifold nuts to 16 Nm (12 lb ft).







5. Install the right exhaust manifold heat shield.
6. Install the right exhaust manifold heat shield bolts and nuts.
Tighten the right exhaust manifold heat shield bolts and nuts to 25 Nm (18 lb ft).







7. Install the right spark plugs.
Tighten the right spark plugs to 30 Nm (22 lb ft).

Important: Fully install the spark plug wire by pushing on the exposed end of the spark plug boot. Do not push the spark plug wire on to the spark plug by using the metal heat shield.







8. Install the right spark plug wires to the spark plugs and ignition coils.







9. Install the Exhaust Gas Recirculation (EGR) pipe and NEW EGR pipe gaskets.
10. Install the EGR pipe nuts to the right exhaust manifold.
Tighten the EGR pipe nuts to 25 Nm (18 lb ft).

11. Install the EGR pipe bolts to the EGR adapter.
Tighten the EGR pipe bolts to 25 Nm (18 lb ft).

12. Install the EGR pipe bracket bolt.
Tighten the EGR pipe bracket bolt to 50 Nm (37 lb ft).