Cylinder Block Assembly: Specifications

Fastener Tightening Specifications
Connecting Rod Nut 30 Nm + 90 Degrees (22 ft. lbs. + 90 Degrees)
Crankshaft Balancer Bolt 255 Nm (189 ft. lbs.)
Crankshaft Bearing Cap Inner Bolts
First Pass 30 Nm (22 ft. lbs.)
Final Pass 90 Degrees
Crankshaft Bearing Cap Outer Studs
First Pass 30 Nm (22 ft. lbs.)
Final Pass 80 Degrees
Crankshaft Balancer Bolt 255 Nm (189 ft. lbs.)

Engine Mechanical Specifications
Block
Cylinder Bore Diameter - Production 107.950 - 107.968 mm (4.2500 - 4.2507 inch)
Cylinder Bore Diameter - Service 107.940 - 107.990 mm (4.2496 - 4.2516 inch)
Cylinder Bore Out-of-Round - Production, Maximum Minus Minimum Bore Diameter 0.0180 mm (0.0007 inch)
Cylinder Bore Out-of-Round - Service. Maximum Minus Minimum Bore Diameter 0.050 mm (0.002 inch)
Cylinder Bore Taper - Production 0.0180 mm (0.0007 inch)
Cylinder Bore Taper - Service Thrust Axis 0.050 mm (0.002 inch)
Cylinder Bore Taper - Service Pin Axis 0.050 mm (0.002 inch)
Connecting Rod
Connecting Rod Bearing Clearance - Production 0.021 - 0.064 mm (0.0008 - 0.0025 inch)
Connecting Rod Bearing Clearance - Service 0.021 - 0.081 mm (0.0008 - 0.0032 inch)
Connecting Rod Side Clearance 0.384 - 0.686 mm (0.0151 - 0.0270 inch)
Crankshaft
Connecting Rod Journal Diameter 55.854 - 55.870 mm (2.1990 - 2.1996 inch)
Connecting Rod Journal Out-of-Round - Production 0.0102 mm (0.0004 inch)
Connecting Rod Journal Taper - Production 0.0102 mm (0.0004 inch)
Crankshaft End Play 0.127 - 0.279 mm (0.0050 - 0.0110 inch)
Crankshaft Main Bearing Clearance - #1, #2, #3, #4 Production 0.022 - 0.052 mm (0.0008 - 0.0020 inch)
Crankshaft Main Bearing Clearance - #5 Production 0.035 - 0.067 mm (0.0014 - 0.0026 inch)
Crankshaft Main Bearing Clearance - #1, #2, #3, #4 Service 0.022 - 0.089 mm (0.0008 - 0.0035 inch)
Crankshaft Main Bearing Clearance - #5 Service Limit 0.035 - 0.102 mm (0.0014 - 0.0040 inch)
Crankshaft Main Journal Diameter 69.805 - 69.822 mm (2.7482 - 2.7489 inch)
Crankshaft Main Journal Out-of-Round - Production 0.0102 mm (0.0004 inch)
Crankshaft Main Journal Taper - Production 0.0102 mm (0.0004 inch)
Crankshaft Runout - Production 0.0380 mm (0.0015 inch)
Crankshaft Runout - Service 0.0510 mm (0.0020 inch)
Piston Rings
Piston Ring End Gap
First Compression Ring - Production 0.300 - 0.450 mm (0.012 - 0.018 inch)
First Compression Ring - Service 10.450 - 0.675 mm (0.018 - 0.027 inch)
Second Compression Ring - Production 0.450 - 0.650 mm (0.017 - 0.025 inch)
Second Compression Ring - Service 0.675 - 0.975 mm (0.026 - 0.039 inch)
Oil Control Ring - Production 0.249 - 0.759 mm (0.0098 - 0.0299 inch)
Oil Control Ring - Service 0.373 - 1.138 mm (0.015 - 0 045 inch)
Piston Ring to Groove Clearance
First Compression Ring 0.031 - 0.074 mm (0.0012 - 0.0029 inch)
Second Compression Ring 0.031 - 0.074 mm (0.0012 - 0.0029 inch)
Oil Control Ring 0.051 - 0.203 mm (0.002 - 0.008 inch)
Piston and Pins
Piston
Piston Diameter Not Measurable (Not Measurable)
Piston to Bore Clearance Interference Fit (Interference Fit)
Pin 0.049 - 0 020 mm (0.00019 - 0.0007 inch)
Piston Pin Clearance to Connecting Rod Bore Interference (Interference)
Piston Pin Diameter 26.416 - 26.419 mm (1.0400 - 1.0401 inch)