Operation CHARM: Car repair manuals for everyone.

81. Water Crossover Installation

Water Crossover Installation





1. Install the thermostat (3) with the seal into the coolant crossover (7).
2. Install the water outlet (1).

Notice: Refer to Fastener Notice in Service and Precautions.
Fastener Notice


3. Install the water outlet bolts (2).
Tighten the water outlet bolts to 30 Nm (22 lb ft).





4. Place the coolant crossover gaskets and the coolant crossover in position.
5. Install the coolant crossover bolts.
Tighten the coolant crossover bolts to 50 Nm (37 lb ft).





6. install the thermostat bypass hose clamps onto the thermostat bypass hose.
7. Install the thermostat bypass hose.

Important: Properly position the bypass hose clamps to avoid water pump pulley interference.

8. Position the thermostat bypass hose clamps.





9. Install the drive belt tensioner.
10. Install the drive belt tensioner bolts.
Tighten the drive belt tensioner bolts to 50 Nm (37 lb ft).