Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Flywheel Removal
2. Draining Fluids and Oil Filter Removal
3. Drive Belt Tensioner Removal
4. Power Steering Pump Bracket Removal
5. Drive Belt Idler Pulley Removal
6. Oil Level Indicator and Tube Removal
7. Exhaust Manifold Removal
8. Oil Filter Adapter Removal
9. Heater Inlet Hose Fitting Removal
10. Heater Outlet Hose Fitting Removal
11. Water Outlet Removal
12. Water Pump Removal
13. Engine Coolant Thermostat Housing Removal
14. Intake Manifold Removal
15. Fuel Rail and Injectors Removal
16. Camshaft Position Actuator Solenoid Valve Removal
17. Camshaft Cover Removal
18. Oil Pan Removal
19. Oil Pump Suction Pipe and Screen Assembly Removal
20. Crankshaft Balancer Removal
21. Crankshaft Front Oil Seal Removal
22. Engine Front Cover Removal
23. Oil Pump Removal
24. Timing Chain and Sprocket Removal
25. Crankshaft Rear Oil Seal and Housing Removal
26. Crankshaft Rear Oil Seal Removal
27. Timing Chain Tensioner Removal
28. Engine Lift Bracket Removal
29. Camshaft Removal
30. Valve Rocker Arm and Hydraulic Valve Lash Adjuster Removal
31. Cylinder Head Removal
32. Piston, Connecting Rod, and Bearing Removal
33. Crankshaft and Bearing Removal
34. Engine Block Plug Removal
35. Engine Block Clean and Inspect
36. Cylinder Boring and Honing
37. Crankshaft and Bearing Clean and Inspect
38. Crankshaft Balancer Clean and Inspect
39. Engine Flywheel Clean and Inspect
40. Piston and Connecting Rod Disassemble
41. Piston, Connecting Rod, and Bearing Clean and Inspect
42. Cylinder Liner Removal
43. Cylinder Liner Installation
44. Piston and Connecting Rod Assemble
45. Camshafts Clean and Inspect
46. Timing Chain and Sprocket Clean and Inspect
47. Valve Rocker Arm and Hydraulic Valve Lash Adjuster Clean and Inspect
48. Cylinder Head Disassemble
49. Cylinder Head Clean and Inspect
50. Cylinder Head Assemble
51. Camshaft Cover Clean and Inspect
52. Oil Pump Clean and Inspect
53. Oil Pan Clean and Inspect
54. Engine Front Cover Clean and Inspect
55. Intake Manifold Clean and Inspect
56. Exhaust Manifold Clean and Inspect
57. Water Pump Clean and Inspect
58. Thread Repair
59. Service Prior to Assembly
60. Engine Prelubing
61. Engine Block Plug Installation
62. Crankshaft and Bearing Installation
63. Piston, Connecting Rod, and Bearing Installation
64. Cylinder Head Installation
65. Valve Rocker Arm and Hydraulic Valve Lash Adjuster Installation
66. Camshaft Installation
67. Engine Lift Bracket Installation
68. Timing Chain Tensioner Installation
69. Timing Chain and Sprocket Installation
70. Camshaft Cover Installation
71. Camshaft Position Actuator Solenoid Valve Installation
72. Oil Pump Installation
73. Engine Front Cover Installation
74. Crankshaft Front Oil Seal Installation
75. Water Pump Installation
76. Crankshaft Rear Oil Seal and Housing Installation
77. Oil Pump Suction Pipe and Screen Assembly Installation
78. Oil Pan Installation
79. Crankshaft Balancer Installation
80. Fuel Rail and Injectors Installation
81. Intake Manifold Installation
82. Engine Coolant Thermostat Housing Installation
83. Heater Inlet Hose Fitting Installation
84. Heater Outlet Hose Fitting Installation
85. Water Outlet Installation
86. Oil Filter Adapter Installation
87. Exhaust Manifold Installation
88. Oil Level Indicator and Tube Installation
89. Power Steering Pump Bracket Installation
90. Drive Belt Tensioner Installation
91. Drive Belt Idler Pulley Installation
92. Crankshaft Rear Oil Seal Installation
93. Engine Flywheel Installation