44. Cylinder Head Clean and Inspect
Cylinder Head Cleaning and InspectionTools Required
- J 8089 Carbon Removal Brush
- J 9666 Valve Spring Tester
Important: When cleaning a cylinder head in a thermal type oven, do not exceed 204°C (400°F).
1. Clean the following components:
refer to image.
CAUTION: Wear safety glasses in order to avoid eye damage.
Important: Be careful not to scuff the chamber.
Use the J 8089 in order to remove the carbon from the combustion chambers.
Gasket surfaces
Valve stems and heads on a buffing wheel
Bolt hole threads
Remove all dirt, debris, or threadlocking material from the bolt holes.
2. Inspect the following:
2.1. Worn or loose valve seats (8 or 11)
2.2. The cylinder head for cracks in the exhaust ports and combustion chambers
2.3. The cylinder head for external cracks in the water chambers
2.4. The gasket surfaces for excessive scratches or gouging
2.5. The bolt hole threads for debris or damaged threads
3. Inspect the cylinder head for warpage.
4. Inspect the valve springs for squareness.
5. Use the J 9666 in order to measure the valve spring tension.
Replace the spring if the spring tension is less than 310 N (70 lbs.) at 45.75 mm (1.80 inch).