Operation CHARM: Car repair manuals for everyone.

Transfer Case Adapter Replacement

Transfer Case Adapter Replacement

Removal Procedure
1. Remove the transfer case.





2. Remove the transfer case adapter bolts.
3. Remove the transfer case adapter.
4. Remove the transfer case adapter seal.





5. Remove the transfer case gasket, if necessary.

Installation Procedure

Important: If the gasket or the seal becomes damaged, replace it. DO NOT use any type of silicone sealer or liquid gasket maker in place of the seal or gasket.





1. Install a NEW transfer case adapter seal.
2. Install the transfer case adapter.

Notice: Refer to Fastener Notice in Service Precautions.

3. Install the transfer case adapter bolts.
Tighten the bolts to 50 Nm (37 ft. lbs.).
4. Install the transfer case.