Defroster Door

DEFROSTER DOOR REPLACEMENT

REMOVAL PROCEDURE
1. Remove the heater/vent module.







2. Remove screws in order to separate the heater/vent module halves.







3. Disconnect the actuator linkage from the door end.
4. Disconnect the air temperature actuator electrical connector.
5. Remove the air temperature actuator screws.
6. Remove the air temperature actuator from the module.
7. Remove the vacuum harness from the defrost actuator.
8. Remove the defrost actuator rod retaining clip.
9. Remove the acutator rod from the defrost door.
10. Remove the defrost actuator from the module.
11. Remove the vacuum harness from the mode actuator.
12. Remove the mode actuator rod retaining clip.
13. Remove the acutator rod from the mode door.
14. Remove the mode actuator from the module.
15. Remove the air temperature door.
16. Remove the defrost door (2) from the lower module.








INSTALLATION PROCEDURE
1. Install the defrost door (2) to the lower module.
2. Install the air temperature door.
3. Install the mode actuator to the module.
4. Install the mode actuator to the mode door.
5. Install the actuator rod retaining clip.
6. Connect the mode actuator vacuum harness.
7. Install the air temperature actuator to the module.
8. Install the air temperature actuator screws.

NOTE:Refer to Fastener Notice in Service Precautions. Vehicle Damage Warnings

Tighten
Tighten the screws to 1.9 N.m (17 lb in).

9. Connect the air temperature actuator electrical connector.







10. Install the screws to the heater/vent module halves.

Tighten
Tighten the screws to 4.5 N.m (40 lb in).

11. Connect the actuator linkage to the door end.
12. Install the heater/vent module.