Operation CHARM: Car repair manuals for everyone.

Mode Door

MODE DOOR REPLACEMENT

REMOVAL PROCEDURE
1. Remove the heater/vent module.







2. Remove screws in order to separate the HVAC module halves.
3. Disconnect the actuator linkage from the door ends.
4. Remove the air temperature actuator electrical connector.
5. Remove the air temperature actuator screws.
6. Remove the air temperature actuator from the module.
7. Remove the defrost actuator vacuum connector.
8. Remove the defrost actuator rod retaining clip.
9. Remove the actuator rod from the defroster door.
10. Remove the defrost actuator from the module.
11. Remove the air temperature door from the module.







12. Remove the mode door (1) from the module.








INSTALLATION PROCEDURE
1. Install the mode door (1) to the module.
2. Install the air temperature door to the module.
3. Install the actuator rod to the defrost door.
4. Install the actuator rod retaining clip.
5. Install the defrost actuator to the module.
6. Connect the defrost actuator vacuum harness.
7. Install the air temperature actuator to the module.







8. Install the air temperature actuator screws.

NOTE:Refer to Fastener Notice in Service Precautions. Vehicle Damage Warnings

Tighten
Tighten the screws to 1.9 N.m (17 lb in).

9. Connect the air temperature actuator electrical connector.
10. Install the screws in order to seal the HVAC module halves.

Tighten
Tighten the screws to 4.5 N.m (40 lb in).

11. Connect the actuator linkage to the door ends.
12. Install the heater/vent module.