Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Flywheel Removal - Auto Trans
2. Engine Flywheel Removal - Manual Trans
3. Draining Fluids and Oil Filter Removal
4. Drive Belt Tensioner Removal
5. Power Steering Pump Bracket Removal
6. Drive Belt Idler Pulley Removal
7. Oil Level Indicator and Tube Removal
8. Exhaust Manifold Removal
9. Oil Filter Adapter Removal
10. Heater Inlet Pipe Removal
11. Heater Outlet Hose Fitting Removal
12. Water Outlet Removal
13. Water Pump Removal
14. Engine Coolant Thermostat Housing Removal
15. Intake Manifold Removal
16. Fuel Rail and Injectors Removal
17. Camshaft Position Actuator Solenoid Valve Removal
18. Camshaft Cover Removal
19. Oil Pan Removal
20. Oil Pump Suction Pipe and Screen Assembly Removal
21. Crankshaft Balancer Removal
22. Crankshaft Front Oil Seal Removal
23. Engine Front Cover Removal
24. Oil Pump Removal
25. Timing Chain and Sprocket Removal
26. Crankshaft Rear Oil Seal and Housing Removal
27. Crankshaft Rear Oil Seal Removal
28. Balance Shaft Removal
29. Timing Chain Tensioner Removal
30. Engine Lift Bracket Removal
31. Camshaft Removal
32. Valve Rocker Arm and Hydraulic Valve Lash Adjuster Removal
33. Cylinder Head Removal
34. Piston, Connecting Rod, and Bearing Removal
35. Crankshaft and Bearing Removal
36. Clutch Pilot Bearing Removal
37. Flywheel Locator Removal
38. Balancer Shaft Front Bearing and Center Bearing Removal
39. Engine Block Plug Removal
40. Engine Block Clean and Inspect
41. Cylinder Boring and Honing
42. Crankshaft and Bearing Clean and Inspect
43. Crankshaft Balancer Clean and Inspect
44. Engine Flywheel Clean and Inspect - Auto Trans
45. Engine Flywheel Clean and Inspect - Manual Trans
46. Piston and Connecting Rod Disassemble
47. Piston, Connecting Rod, and Bearing Clean and Inspect
48. Cylinder Liner Removal
49. Cylinder Liner Installation
50. Piston and Connecting Rod Assemble
51. Camshafts Clean and Inspect
52. Timing Chain and Sprocket Clean and Inspect
53. Valve Rocker Arm and Hydraulic Valve Lash Adjuster Clean and Inspect
54. Cylinder Head Disassemble
55. Cylinder Head Clean and Inspect
56. Cylinder Head Assemble
57. Camshaft Cover Clean and Inspect
58. Oil Pump Clean and Inspect
59. Oil Pan Clean and Inspect
60. Engine Front Cover Clean and Inspect
61. Intake Manifold Clean and Inspect
62. Exhaust Manifold Clean and Inspect
63. Water Pump Clean and Inspect
64. Thread Repair
65. Service Prior to Assembly
66. Engine Prelubing
67. Balancer Shaft Front Bearing and Center Bearing Installation
68. Engine Block Plug Installation
69. Clutch Pilot Bearing Installation
70. Flywheel Locator Installation
71. Crankshaft and Bearing Installation
72. Piston, Connecting Rod, and Bearing Installation
73. Balance Shaft Installation
74. Cylinder Head Installation
75. Valve Rocker Arm and Hydraulic Valve Lash Adjuster Installation
76. Camshaft Installation
77. Engine Lift Bracket Installation
78. Timing Chain Tensioner Installation
79. Timing Chain and Sprocket Installation
80. Camshaft Cover Installation
81. Camshaft Position Actuator Solenoid Valve Installation
82. Oil Pump Installation
83. Engine Front Cover Installation
84. Crankshaft Front Oil Seal Installation
85. Water Pump Installation
86. Crankshaft Rear Oil Seal and Housing Installation
87. Oil Pump Suction Pipe and Screen Assembly Installation
88. Oil Pan Installation
89. Crankshaft Balancer Installation
90. Fuel Rail and Injectors Installation
91. Intake Manifold Installation
92. Engine Coolant Thermostat Housing Installation
93. Heater Inlet Pipe Installation
94. Heater Outlet Hose Fitting Installation
95. Water Outlet Installation
96. Oil Filter Adapter Installation
97. Exhaust Manifold Installation
98. Oil Level Indicator and Tube Installation
99. Power Steering Pump Bracket Installation
100. Drive Belt Tensioner Installation
101. Drive Belt Idler Pulley Installation
102. Crankshaft Rear Oil Seal Installation
103. Engine Flywheel Installation - Auto Trans
104. Engine Flywheel Installation - Manual Trans
105. Engine Final Test and Inspection