Cylinder Head Replacement - Right
Cylinder Head Replacement - RightRemoval Procedure
1. Disconnect the battery negative cable.
2. Remove the engine cover.
3. Remove the engine cooling fan.
4. Remove the intake manifold.
5. Remove the spark plug wire harness support.
6. Remove the exhaust manifold.
7. Remove the generator mounting bracket.
8. Remove the generator mounting bracket stud from the cylinder head.
9. Remove the engine wiring harness bolt from the rear of the right cylinder head.
10. Remove the valve push rods.
11. Remove the cylinder head and the gasket.
12. Clean the engine block and the cylinder head sealing surfaces.
Notice: Clean all dirt, debris, and coolant from the engine block cylinder head bolt holes. Failure to remove all foreign material may result in damaged threads, improperly tightened fasteners or damage to components.
13. Clean the cylinder head bolts and the engine block bolt holes.
14. For further service to the cylinder head refer to the following:
^ Cylinder Head Disassemble
^ Cylinder Head Cleaning and Inspection
^ Valve Guide Reaming/Valve and Seat Grinding
^ Cylinder Head Assemble
Installation Procedure
1. Install the cylinder head.
2. Install the valve push rods.
3. Install the exhaust manifold.
Notice: Refer to Fastener Notice in Service Precautions.
4. Install the spark plug wire harness and support.
^ Tighten the spark plug wire support bolts to 12 Nm (106 inch lbs.).
5. Install the intake manifold.
6. Install the stud for the generator mounting bracket.
^ Tighten the generator mounting bracket stud to 20 Nm (15 ft. lbs.).
7. Install the generator mounting bracket.
8. Install the bolt holding the engine wiring harness to the rear of the right cylinder head.
^ Tighten the engine wiring harness bolt to 36 Nm (27 ft. lbs.).
9. Install the engine cooling fan.
10. Connect the battery negative cable.
11. Install the engine cover.