Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Clutch Pilot Bearing Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal - Left
7. Exhaust Manifold Removal - Right
8. Water Pump Removal
9. Throttle Body Assembly Removal
10. Fuel Rail and Injectors Removal
11. Intake Manifold Removal
12. Engine Coolant Air Bleed Pipe Removal
13. Engine Block Valley Cover Removal
14. Valve Rocker Arm Cover Removal - Left
15. Valve Rocker Arm Cover Removal - Right
16. Valve Rocker Arm and Push Rod Removal
17. Cylinder Head Removal - Left
18. Cylinder Head Removal - Right
19. Valve Lifter Removal
20. Oil Filter, Adapter, and Pan Cover Removal
21. Oil Pan Removal
22. Engine Front Cover Removal
23. Engine Rear Cover Removal
24. Oil Pump, Screen and Crankshaft Oil Deflector Removal
25. Timing Chain and Sprocket Removal
26. Camshaft Removal
27. Piston, Connecting Rod, and Bearing Removal
28. Crankshaft and Bearing Removal
29. Engine Block Plug Removal
30. Engine Block Clean and Inspect
31. Cylinder Boring and Honing
32. Crankshaft and Bearing Clean and Inspect
33. Crankshaft Balancer Clean and Inspect
34. Engine Flywheel Clean and Inspect
35. Electric Machine Clean and Inspect
36. Piston and Connecting Rod Disassemble
37. Piston, Connecting Rod, and Bearing Clean and Inspect
38. Piston and Connecting Rod Assemble
39. Camshaft Bearing Removal
40. Camshaft and Bearings Clean and Inspect
41. Camshaft Bearing Installation
42. Timing Chain and Sprocket Clean and Inspect
43. Valve Rocker Arm and Push Rod Clean and Inspect
44. Valve Lifter and Guide Clean and Inspect
45. Cylinder Head Disassemble
46. Cylinder Head Clean and Inspect
47. Valve Guide Reaming, and Valve and Seat Grinding
48. Cylinder Head Assemble
49. Oil Pump Disassemble
50. Oil Pump Clean and Inspect
51. Oil Pump Assemble
52. Engine Front Cover Clean and Inspect
53. Engine Rear Cover Clean and Inspect
54. Engine Block Valley Cover Clean and Inspect
55. Valve Rocker Arm Cover Clean and Inspect
56. Oil Pan Clean and Inspect
57. Intake Manifold Clean and Inspect
58. Exhaust Manifold Clean and Inspect
59. Engine Coolant Air Bleed Pipe Clean and Inspect
60. Water Pump Clean and Inspect
61. Thread Repair
62. Service Prior to Assembly
63. Engine Prelubing
64. Engine Block Plug Installation
65. Crankshaft and Bearing Installation
66. Piston, Connecting Rod, and Bearing Installation
67. Camshaft Installation
68. Timing Chain and Sprocket Installation
69. Oil Pump, Screen and Crankshaft Oil Deflector Installation
70. Engine Rear Cover Installation - Without Seal in Housing
71. Engine Rear Cover Installation - With Seal in Housing
72. Crankshaft Rear Oil Seal Installation
73. Engine Front Cover Installation
74. Crankshaft Front Oil Seal Installation
75. Oil Pan Installation
76. Oil Filter, Adapter, and Pan Cover Installation
77. Valve Lifter Installation
78. Cylinder Head Installation - Left
79. Cylinder Head Installation - Right
80. Valve Rocker Arm and Push Rod Installation
81. Valve Rocker Arm Cover Installation - Left
82. Valve Rocker Arm Cover Installation - Right
83. Engine Block Valley Cover Installation
84. Engine Coolant Air Bleed Pipe Installation
85. Intake Manifold Installation
86. Fuel Rail and Injectors Installation
87. Throttle Body Assembly Installation
88. Water Pump Installation
89. Exhaust Manifold Installation - Left
90. Exhaust Manifold Installation - Right
91. Oil Level Indicator and Tube Installation
92. Clutch Pilot Bearing Installation
93. Engine Flywheel Installation
94. Crankshaft Balancer Installation