Cylinder Block Assembly: Specifications

Connecting Rod Cap Bolt - Angular Tightening Method
1st Step 64 Nm (47 ft. lbs.)
2nd Step 30 degrees
3rd Step 30 degrees
Crankshaft Balancer Bolt 353 Nm (260 ft. lbs.)





Crankshaft Bearing Cap Bolt - Angular Tightening Method
1st Step 98 Nm (72 ft. lbs.)
2nd Step 132 Nm (97 ft. lbs.)
3rd Step 30 degrees





Crankshaft Bearing Cap Side Bolt 78 Nm (58 ft. lbs.)
Cylinder Bore Diameter - Service Limits 103.11 mm (4.0594 inch)
Cylinder Bore Diameter - Production Value 103.0-103.014 mm (4.0551-4.0557 inch)
Cylinder Bore Out-of-Round - Production Value 0.015 mm (0.0006 inch)
Cylinder Bore Taper - Production Value 0.015 mm (0.0006 inch)
Crankshaft Main Journal Diameter - Service Limit 79.89 mm (3.1453 inch)
Crankshaft Main Journal Diameter - Production Value 79.905-79.925 mm (3.1459-3.1466 inch)
Connecting Rod Journal Diameter -Service Limit 62.88 mm (2.4756 inch)
Connecting Rod Journal Diameter - Production Value 62.902-62.922 mm (2.4764-2.4772 inch)
Crankshaft End Play - Service Limit 0.54 mm (0.0213 inch)
Crankshaft End Play - Production Value 0.04-0.205 mm (0.0016-0.0081 inch)
Crankshaft Main Bearing Clearance - Service Limit 0.014 mm (0.0055 inch)
Crankshaft Main Bearing Clearance - Production Value 0.037-0.072 mm (0. 0015-0.0028 inch)
Crankshaft Runout - Service Limit 0.44 mm (0.0173 inch)
Crankshaft Runout - Production Value 0.05 mm (0.0020 inch)
Connecting Rod Side Clearance - Service Limit 0.54 mm (0.0213 inch)
Connecting Rod Side Clearance - Production Value 0.31-0.49 mm (0.0122-0.0193 inch)
Connecting Rod Bore Diameter - Bearing End - Production Value 62.958-62.979 mm (2.4789-2.4795 inch)
Connecting Rod Bore Diameter - Pin End - Service Limit 34.53 mm (1.3594 inch)
Connecting Rod Bore Diameter - Pin End - Production Value 34.512-34.522 mm (1.3587-1.3591 inch)
Connecting Rod Length 163.0 mm (6.42 inch)
Piston Ring End Gap-First Compression Ring - Service Limit 1.37 mm (0.0539 inch)
Piston Ring End Gap-First Compression Ring - Production Value 0.3-0.45 mm (0.0118-0.0177 inch)
Piston Ring End Gap-Second Compression Ring - Service Limit 1.35 mm (0.0531 inch)
Piston Ring End Gap-Second Compression Ring - Production Value 0.50-0.65 mm (0.0197-0.0256 inch)
Piston Ring End Gap-Oil Control Ring -Service Limit 1.20 mm (0.0472 inch)
Piston Ring End Gap-Oil Control Ring - Production Value 0.15-0.35 mm (0.0059-0.0138 inch)
Piston Ring to Groove Clearance-First Compression Ring - Service Limit 0.26 mm (0.0102 inch)
Piston Ring to Groove Clearance-First Compression Ring - Production Value 0.08-0.17 mm (0.0030-0.0067 inch)
Piston Ring to Groove Clearance-Second Compression Ring - Service Limit 0.10 mm (0.0039 inch)
Piston Ring to Groove Clearance-Second Compression Ring - Production Value 0.01-0.03 mm (0.0004-0.0012 inch)
Piston Ring to Groove Clearance-Oil Control Ring - Service Limit 0.12 mm (0.0047 inch)
Piston Ring to Groove Clearance-Oil Control Ring - Production Value 0.01-0.03 mm (0.0004-0.0012 inch)
Piston-Piston Diameter 102.948-102.960 mm (4.0531-4.0535 inch)