117. Engine Coolant Thermostat Housing Installation

Thermostat Housing Installation





1. Install the thermostat housing.
2. Install the thermostat housing bolts and nuts.
Tighten the thermostat housing bolts and nuts to 25 Nm (18 ft. lbs.).





3. Install the fuel pipe bracket bolt.
Tighten the fuel pipe bracket bolt to 25 Nm (18 ft. lbs.).





4. Install the water pump inlet pipe.





5. Install the turbocharger coolant outlet hose and clamps.





6. Install the water pump inlet pipe bolts.
Tighten the water pump inlet pipe bolts to 25 Nm (18 ft. lbs.).





7. Install the EGR coolant pipe.
8. Install the EGR coolant pipe bolts.
Tighten the EGR coolant pipe bolts to 25 Nm (18 ft. lbs.).





9. Connect the coolant temperature sensor.





10. Install the oil fill tube.





11. Install the oil fill tube bolts.
Tighten the oil fill tube bolts to 25 Nm (18 ft. lbs.).





12. Install the water outlet.





13. Install the water outlet bolts.
Tighten the water outlet bolts to 25 Nm (18 ft. lbs.).





14. Install the electrical harness bracket.
15. Install the electrical harness bracket bolt.
Tighten the electrical harness bracket bolt to 10 Nm (89 inch lbs.).





16. Connect the turbocharger coolant inlet hose.





17. Install the main electrical harness bracket.
18. Install the main electrical harness bracket bolts.
Tighten the main electrical harness bracket bolts to 10 Nm (89 inch lbs.).





19. Connect and install the turbocharger vane position sensor.





20. Connect and install the barometric sensor.





21. Install the main engine electrical harness connector hold down bolts.
Tighten the main electrical harness connector hold down bolts to 10 Nm (89 inch lbs.).