Operation CHARM: Car repair manuals for everyone.

Disc Brake System: Specifications

ABS Sensor Wire 13 ft. lbs.
Bleeder Valve (Front Wheel) 62 inch lbs.
Bleeder Valve (Rear Wheel) 62 inch lbs.
Brake Hose Fitting Bolt (Rear Wheel) 40 ft. lbs.
Caliper Bracket to Knuckle Mounting Bolt (Dual Piston Front Caliper) 133 ft. lbs.
Caliper Bracket to Mounting Plate Bolt (Rear Wheel) 52 ft. lbs.
Caliper Guide Pin Mounting Bolt (Dual Piston Front Caliper) 85 ft. lbs.
Caliper Mounting Bolt (2 wheel disc brakes) 38 ft. lbs.
Front Flex Hose Bolt (Front Wheel) 40 ft. lbs.
Guide Pin Bolt (Rear Caliper) 23 ft. lbs.
Mounting Brake Nut (Rear Wheel) 47 ft. lbs.
Rear Brake Backing Plate Mounting 100 ft. lbs.
Front JM3 Front Disc Brakes 10.5 X 1.03 in.
Rotor Discard Thickness 0.965 inch
All brake rotors have a discard dimension cast into them. Replace any rotor that does not meet this specification. After refinishing the rotor, replace any rotor that does not meet the minimum or discard thickness specifications.
Rotor Minimum Allowable Thickness After Refinish 0.980 inch
Rotor Thickness (new) 1.03 inch
Rotor Maximum Allowable Lateral Runout 0.002 inch
Rotor Maximum Allowable Scoring 0.059 inch
Rotor Maximum Allowable Thickness Variation 0.001 inch
JC1 Front Disc Brakes 10.8 X 1.14 in.
Rotor Discard Thickness 1.08 in
All brake rotors have a discard dimension cast into them. Replace any rotor that does not meet this specification. After refinishing the rotor, replace any rotor that does not meet the minimum or discard thickness specifications.
Rotor Minimum Allowable Thickness After Refinish 1.13 inch
Rotor Thickness (new) 1.14 inch
Rotor Maximum Allowable Lateral Runout 0.002 inch
Rotor Maximum Allowable Scoring 0.059 inch
Rotor Maximum Allowable Thickness Variation) 0.001 inch
Rear JC1 Rear Disc Brakes 11.6 X .79 in.
Rotor Discard Thickness 0.728 inch
All brake rotors have a discard dimension cast into them. Replace any rotor that does not meet this specification. After refinishing the rotor, replace any rotor that does not meet the minimum or discard thickness specifications.
Rotor Minimum Allowable Thickness After Refinish 0.735 inch
Rotor Thickness (new) 0.787 inch
Rotor Maximum Allowable Lateral Runout 0.002 inch
Rotor Maximum Allowable Scoring 0.059 inch
Rotor Maximum Allowable Thickness Variation 0.001 inch
Front Rotor Discard Thickness 1.08 inch
All brake rotors have a discard dimension cast into them. Replace any rotor that does not meet this specification. After refinishing the rotor, replace any rotor that does not meet the minimum or discard thickness specifications.
Rotor Minimum Allowable Thickness After Refinish 1.13 inch
Rotor Thickness (new) 1.14 inch
Rotor Maximum Allowable Lateral Runout 0.002 inch
Rotor Maximum Allowable Scoring 0.059 inch
Rotor Maximum Allowable Thickness Variation 0.001 inch
Rear Rotor Discard Thickness 0.728 inch
All brake rotors have a discard dimension cast into them. Replace any rotor that does not meet this specification. After refinishing the rotor, replace any rotor that does not meet the minimum or discard thickness specifications.
Rotor Minimum Allowable Thickness After Refinish 0.735 inch
Rotor Thickness (new) 0.787 inch
Rotor Maximum Allowable Lateral Runout 0.002 inch
Rotor Maximum Allowable Scoring 0.059 inch
Rotor Maximum Allowable Thickness Variation 0.001 inch