Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Clutch Pilot Bearing Removal
4. Exhaust Manifold Removal - Left
5. Exhaust Manifold Removal - Right
6. Oil Level Indicator and Tube Removal
7. Water Pump Removal
8. Crankshaft Balancer Removal
9. Valve Rocker Arm Cover Removal - Left
10. Valve Rocker Arm Cover Removal - Right
11. Distributor Removal
12. Intake Manifold Removal
13. Valve Rocker Arm and Push Rod Removal
14. Cylinder Head Removal - Left
15. Cylinder Head Removal - Right
16. Valve Lifter Removal
17. Oil Filter Adapter Removal
18. Oil Pan Removal
19. Oil Pump Removal
20. Engine Front Cover Removal
21. Timing Chain and Sprocket Removal
22. Balance Shaft Removal
23. Camshaft Removal
24. Piston, Connecting Rod, and Bearing Removal
25. Crankshaft Rear Oil Seal and Housing Removal
26. Crankshaft and Bearing Removal
27. Engine Block Plug Removal
28. Engine Block Clean and Inspect
29. Cylinder Boring and Honing
30. Piston and Connecting Rod Disassemble
31. Piston, Connecting Rod, and Bearing Clean and Inspect
32. Piston and Connecting Rod Assemble
33. Crankshaft and Bearing Clean and Inspect
34. Crankshaft Balancer Clean and Inspect
35. Engine Flywheel Clean and Inspect
36. Camshaft and Bearings Clean and Inspect
37. Camshaft Bearing Removal
38. Camshaft Bearing Installation
39. Balancer Shaft Bearing Removal
40. Balance Shaft Clean and Inspect
41. Balancer Shaft Bearing Installation
42. Timing Chain and Sprocket Clean and Inspect
43. Valve Rocker Arm and Push Rod Clean and Inspect
44. Valve Lifter and Guide Clean and Inspect
45. Cylinder Head Disassemble
46. Cylinder Head Clean and Inspect
47. Valve Guide Reaming, and Valve and Seat Grinding
48. Cylinder Head Assemble
49. Oil Pump Disassemble
50. Oil Pump Clean and Inspect
51. Oil Pump Assemble
52. Valve Rocker Arm Cover Clean and Inspect
53. Oil Pan Clean and Inspect
54. Intake Manifold Disassemble
55. Intake Manifold Clean and Inspect
56. Intake Manifold Assemble
57. Exhaust Manifold Clean and Inspect
58. Water Pump Clean and Inspect
59. Thread Repair
60. Service Prior to Assembly
61. Engine Prelubing
62. Engine Block Plug Installation
63. Crankshaft and Bearing Installation
64. Crankshaft Rear Oil Seal and Housing Installation
65. Piston, Connecting Rod, and Bearing Installation
66. Camshaft Installation
67. Balance Shaft Installation
68. Timing Chain and Sprocket Installation
69. Engine Front Cover Installation
70. Oil Pump Installation
71. Oil Pan Installation
72. Oil Filter Adapter Installation
73. Crankshaft Balancer Installation
74. Valve Lifter Installation
75. Cylinder Head Installation - Left
76. Cylinder Head Installation - Right
77. Valve Rocker Arm and Push Rod Installation
78. Intake Manifold Installation
79. Distributor Installation
80. Valve Rocker Arm Cover Installation - Left
81. Valve Rocker Arm Cover Installation - Right
82. Oil Level Indicator and Tube Installation
83. Water Pump Installation
84. Exhaust Manifold Installation - Left
85. Exhaust Manifold Installation - Right
86. Clutch Pilot Bearing Installation
87. Engine Flywheel Installation