Operation CHARM: Car repair manuals for everyone.

Air Temperature Door

AIR TEMPERATURE DOOR REPLACEMENT

REMOVAL PROCEDURE
1. Remove the heater / vent module.







2. Remove screws in order to split the HVAC module in half.
3. Disconnect the air temperature electrical actuator.
4. Remove the air temperature actuator screws.
5. Remove the air temperature actuator.
6. Remove the vacuum harness from the mode actuator.
7. Remove the mode actuator rod retaining clip.
8. Remove the mode actuator rod from the mode door lever.
9. Remove the mode actuator.







10. Remove the air temperature door (1) from the lower module half.








INSTALLATION PROCEDURE
1. Install the air temperature door (1) to the lower module half.
2. Install the mode actuator.
3. Install the actuator rod to the mode actuator.
4. Install the mode actuator retaining clip.
5. Connect the vacuum harness to the mode actuator.
6. Install the air temperature actuator to the module. Ensure the actuator is seated on the locating tab.







7. Install the air temperature actuator screws.

NOTE: Refer to Fastener Notice in Service Precautions. Vehicle Damage Warnings

Tighten
Tighten the screws to 1.9 N.m (17 lb in).

8. Connect the air temperature actuator electrical connector.
9. Install the screws in order to seal the heater / vent module halves.

Tighten
Tighten the screws to 4.5 N.m (40 lb in).

10. Install the heater / vent module.
11. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging .
12. Fill the cooling system. Refer to Draining and Filling Cooling System in Cooling System.