Gear Sensor/Switch: Service and Repair

Transfer Case Vacuum Switch Replacement

Removal Procedure





1. Raise the vehicle. Refer to Vehicle Lifting.
2. Remove the transfer case shield.





3. Remove the transfer case brace, if equipped.
4. Remove the vacuum line for the transfer case vacuum switch.
5. Remove the transfer case vacuum switch.

Installation Procedure





Notice: Refer to Fastener Notice in Service Precautions.

1. Install the transfer case vacuum switch.
Tighten the transfer case vacuum switch to 20 Nm ( 15 ft. lbs.).
2. Install the transfer case vacuum switch vacuum line.





3. Install the transfer case brace, if equipped.
4. Install the transfer case brace bolts.
Tighten the transfer case bolt at the engine to 47 Nm (35 ft. lbs.).
5. Install the transfer case brace bolt at the transfer case.
Tighten the transfer case bolt to 60 Nm (44 ft. lbs.).
6. Install the transfer case shield.
7. Lower the vehicle. Refer to Vehicle Lifting.