Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Oil Level Indicator and Tube Removal
5. Exhaust Manifold Removal - Left
6. Exhaust Manifold Removal - Right
7. Water Pump Removal
8. Throttle Body Assembly Removal
9. Fuel Rail and Injectors Removal
10. Intake Manifold Removal
11. Engine Coolant Air Bleed Pipe Removal
12. Engine Block Valley Cover Removal
13. Valve Rocker Arm Cover Removal - Left
14. Valve Rocker Arm Cover Removal - Right
15. Valve Rocker Arm and Push Rod Removal
16. Cylinder Head Removal - Left
17. Cylinder Head Removal - Right
18. Valve Lifter Removal
19. Oil Filter, Adapter, and Pan Cover Removal
20. Oil Pan Removal
21. Engine Front Cover Removal
22. Engine Rear Cover Removal
23. Oil Pump, Screen and Crankshaft Oil Deflector Removal
24. Timing Chain and Sprocket Removal
25. Camshaft Removal
26. Piston, Connecting Rod, and Bearing Removal
27. Crankshaft and Bearing Removal
28. Engine Block Plug Removal
29. Engine Block Clean and Inspect
30. Cylinder Boring and Honing
31. Crankshaft and Bearing Clean and Inspect
32. Crankshaft Balancer Clean and Inspect
33. Engine Flywheel Clean and Inspect
34. Piston and Connecting Rod Disassemble
35. Piston, Connecting Rod, and Bearing Clean and Inspect
36. Piston and Connecting Rod Assemble
37. Camshaft Bearing Removal
38. Camshaft and Bearings Clean and Inspect
39. Camshaft Bearing Installation
40. Timing Chain and Sprocket Clean and Inspect
41. Valve Rocker Arm and Push Rod Clean and Inspect
42. Valve Lifter and Guide Clean and Inspect
43. Cylinder Head Disassemble
44. Cylinder Head Clean and Inspect
45. Valve Guide Reaming, and Valve and Seat Grinding
46. Cylinder Head Assemble
47. Oil Pump Disassemble
48. Oil Pump Clean and Inspect
49. Oil Pump Assemble
50. Engine Front Cover Clean and Inspect
51. Engine Rear Cover Clean and Inspect
52. Engine Block Valley Cover Clean and Inspect
53. Valve Rocker Arm Cover Clean and Inspect
54. Oil Pan Clean and Inspect
55. Intake Manifold Clean and Inspect
56. Exhaust Manifold Clean and Inspect
57. Engine Coolant Air Bleed Pipe Clean and Inspect
58. Water Pump Clean and Inspect
59. Thread Repair
60. Service Prior to Assembly
61. Engine Prelubing
62. Engine Block Plug Installation
63. Crankshaft and Bearing Installation
64. Piston, Connecting Rod, and Bearing Installation
65. Camshaft Installation
66. Timing Chain and Sprocket Installation
67. Oil Pump, Screen and Crankshaft Oil Deflector Installation
68. Engine Rear Cover Installation - Without Seal in Housing
69. Engine Rear Cover Installation - With Seal in Housing
70. Crankshaft Rear Oil Seal Installation
71. Engine Front Cover Installation
72. Crankshaft Front Oil Seal Installation
73. Oil Pan Installation
74. Oil Filter, Adapter, and Pan Cover Installation
75. Valve Lifter Installation
76. Cylinder Head Installation - Left
77. Cylinder Head Installation - Right
78. Valve Rocker Arm and Push Rod Installation
79. Valve Rocker Arm Cover Installation - Left
80. Valve Rocker Arm Cover Installation - Right
81. Engine Block Valley Cover Installation
82. Engine Coolant Air Bleed Pipe Installation
83. Intake Manifold Installation
84. Fuel Rail and Injectors Installation
85. Throttle Body Assembly Installation
86. Water Pump Installation
87. Exhaust Manifold Installation - Left
88. Exhaust Manifold Installation - Right
89. Oil Level Indicator and Tube Installation
90. Engine Flywheel Installation
91. Crankshaft Balancer Installation