Cylinder Block Assembly: Specifications
Connecting Rod Cap Bolt^ First Pass 25 Nm (18 ft. lbs.)
^ Final Pass 110 degrees
Crankshaft Balancer Bolt
^ First Pass 150 Nm (110.6 ft. lbs.)
^ Final Pass 180 degrees
Crankshaft Main Bearing Cap Bolt
^ First Pass 25 Nm (18 ft. lbs.)
^ Final Pass 180 degrees
Crankshaft Position Sensor Bolt 10 Nm (89 inch lbs.)
Crankshaft Rear Housing Bolt 10 Nm (89 inch lbs.)
Engine Block Oil Gallery Plug
Front and Rear 80 Nm (60 ft. lbs.)
Side 35 Nm (26 ft. lbs.)
General
^ Bore 93 mm (3.66 in)
^ Stroke 102 mm (4.02 in)
^ Compression Ratio 10:1
Block
^ Crankshaft Main Bearing Bore Diameter 78.070 - 78.088 mm (3.0760 - 3.0766 in)
^ Cylinder Bore Diameter 92.990 - 93.006 mm (3.6638 - 3.6644 in)
^ Cylinder Bore Out-of-Round 0.013 mm (0.0005 in)
^ Cylinder Head Deck Surface Flatness 0.08 mm (0.003 in)
^ Cylinder Liner Recession 0.015 mm (0.0006 in)
Connecting Rod
^ Connecting Rod Bearing Clearance 0.021 - 0.065 mm (0.0008 - 0.0025 in)
^ Connecting Rod Bore Diameter - Bearing End 60.322 - 60.338 mm (2.3749 - 2.3755 in)
^ Connecting Rod Bore Out-of-Round - Bearing End 0.005 mm (0.0002 in)
Connecting Rod Side Clearance 0.05 - 0.35 mm (0.0019 - 0.0137 in)
Crankshaft
^ Crankshaft End Play 0.112 - 0.388 mm (0.0044 - 0.0153 in)
^ Crankshaft Main Bearing Clearance 0.012 - 0.064 mm (0.0004 - 0.0025 in)
^ Crankshaft Main Journal Diameter 69.968 - 69.984 mm (2.7567 - 2.7574 in)
^ Crankshaft Main Journal Out-of-Round 0.005 mm (0.0002 in)
^ Crankshaft Main Journal Taper 0.005 mm (0.0002 in)
Piston Rings
Piston Ring End Gap
^ First Compression Ring 0.15 - 0.3 mm (0.0059 - 0.0118 in)
^ Second Compression Ring 0.36 - 0.51 mm (0.0142 - 0.0201 in)
^ Oil Control Ring 0.250 - 0.760 mm (0.0098 - 0.0299 in)
Piston Ring to Groove Clearance
^ First Compression Ring 0.043 - 0.093 mm (0.0017 - 0.0037 in)
^ Second Compression Ring 0.043 - 0.093 mm (0.0017 - 0.0037 in)
^ Oil Control Ring 0.059 - 0.215 mm (0.0023 - 0.0085 in)
Pistons and Pins
^ Piston - Piston Diameter 92.971 - 93.005 mm (3.6603 - 3.6616 in)
^ Piston - Piston Pin Bore Diameter 23.002 - 23.008 mm (0.9056 - 0.9058 in)
^ Piston - Piston to Bore Clearance -0.015 - 0.035 mm (-0.0006 - 0.0014 in)
^ Pin - Piston Pin Clearance to Connecting Rod Bore 0.001 - 0.018 mm (0.0004 - 0.0007 in)
^ Pin - Piston Pin Clearance to Piston Pin Bore 0.003 - 0.012 mm (0.00012 - 0.0005 in)
^ Pin - Piston Pin Diameter 22.996 - 22.999 mm (0.9054 - 0.9055 in)