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Evaporator Tube Replacement - Auxiliary Front

EVAPORATOR TUBE REPLACEMENT - AUXILIARY FRONT

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE
1. Recover the refrigerant from the system.
2. Raise and support the vehicle. Refer to Vehicle Lifting.




3. Remove the auxiliary evaporator front inlet tube from the evaporator inlet tube (2) at the accumulator.
4. Remove the O-ring seal.
5. Remove the bolts (3) that retain the clips on the auxiliary evaporator front inlet tube (2) to the body.
6. Remove the auxiliary evaporator front inlet tube (2) from the vehicle.

INSTALLATION PROCEDURE




1. Install the auxiliary evaporator front inlet tube (2) to the vehicle.
2. Install the bolts that retain the clips on the auxiliary evaporator front inlet tube (2) to the body.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten
Tighten the bolts to 4 N.m (35 lb in).

3. Install the new O-ring seal.
4. Install the auxiliary evaporator front inlet tube (2) to the auxiliary evaporator side inlet tube.

Tighten
Tighten the nut to 27 N.m (20 lb ft).

5. Lower the vehicle.
6. Evacuate and recharge the system.
7. Leak test the fittings of the component using the J 39400-A.