Evaporator Tube Replacement - Auxiliary Side
EVAPORATOR TUBE REPLACEMENT - AUXILIARY SIDETOOLS REQUIRED
J 39400-A Halogen Leak Detector
REMOVAL PROCEDURE
1. Recover the refrigerant from the system.
2. Raise and support the vehicle. Refer to Vehicle Lifting.
3. Remove the auxiliary evaporator side inlet tube from the auxiliary evaporator rear tube (3).
4. Remove the O-ring seal.
5. Remove the auxiliary evaporator side inlet tube from the auxiliary evaporator front tube (2).
6. Remove the O-ring seal.
7. Remove the bolts (1) that retain the clips on the auxiliary side inlet tube (3) to the body.
8. Remove the auxiliary evaporator side inlet tube (3) from the vehicle.
INSTALLATION PROCEDURE
1. Install the auxiliary evaporator side inlet tube (3) to the vehicle.
2. Install the bolts that retain the clips on the auxiliary evaporator side inlet tube (3) to the body.
NOTE: Refer to Fastener Notice in Service Precautions.
Tighten
Tighten the bolts to 4 N.m (35 lb in).
3. Install the new O-ring seal.
4. Install the auxiliary evaporator side inlet tube to the auxiliary evaporator front inlet tube (2).
Tighten
Tighten the nut to 27 N.m (20 lb ft).
5. Install the new O-ring seal. Coat the O-ring seal with 525 viscosity refrigerant oil.
6. Install the auxiliary evaporator side inlet tube (3) to the auxiliary evaporator rear tube.
Tighten
Tighten the nut to 27 N.m (20 lb ft).
7. Lower the vehicle.
8. Evacuate and recharge the system.
9. Leak test the fittings of the component using the J 39400-A.