Transfer Case Adapter Replacement

Transfer Case Adapter Replacement

Removal Procedure





1. Raise the vehicle. Refer to Vehicle Lifting.
2. Remove the transfer case assembly.
3. Use a suitable transmission jack stand to support the transmission.





4. Remove the transfer case adapter mounting bolts.
5. Remove the transfer case adapter.





Important: Use caution when removing the gasket from the transfer case. The transfer case is made out of Magnesium and will damaged easily.

6. Remove the gasket from the transfer case.





7. Remove the seal from the transfer case adapter.

Installation Procedure





Important: DO NOT use any type of sealant or adhesive on the transfer case adapter seal.

1. Install the new transfer case adapter seal.
2. Install the transfer case adapter.





Notice: Refer to Fastener Notice in Service Precautions.

3. Install the transfer case adapter mounting bolts.
^ Tighten the transfer case adapter mounting bolts to 55 Nm (40 ft. lbs.).





4. Install the transmission mount assembly.





Important: Do not reuse the old gasket if it is damaged, replaced it. DO NOT use any type of sealer in place of the gasket.

5. Install the new transfer case gasket.
6. Install the transfer case assembly.
7. Lower the vehicle. Refer to Vehicle Lifting.