Transfer Case Adapter Replacement

Transfer Case Adapter Replacement

Removal Procedure





1. Remove the transfer case.
2. Lower the transmission slightly.
3. Remove the transfer case adapter bolts.
4. Remove the transfer case adapter.
5. Remove the transfer case adapter seal.





6. Remove the transfer case gasket, if necessary.

Installation Procedure





1. Important: Always use a new gasket and seal for the transfer case and the transfer case adapter. Do not use any type of sealant or adhesive in place of or with the gasket or the seal.

Install a NEW transfer case adapter seal.

2. Important: The transfer case adapter must be installed so that the adapter is evenly seated to the transmission before installing the retaining nuts.

Position the transfer case adapter.





3. Notice: Refer to Fastener Notice in Service Precautions.

Install the transfer case adapter bolts.
^ Tighten the bolts to 50 Nm (37 ft. lbs.).





4. Important: When installing the gasket to the transfer case, make sure that the yellow printing on the gasket is facing toward the transfer case (away from the transmission). The locating tab on the gasket should always be pointing up.

Install the new transfer case gasket.
5. Install the transfer case.