Filler Tube and Seal Replacement

Filler Tube and Seal Replacement

Removal Procedure





1. Unlock the transmission oil level indicator.
2. Remove the transmission oil level indicator.
3. Raise and suitably support the vehicle. Refer to Vehicle Lifting.





4. Support the transmission using a suitable jack.
5. Remove the transmission mount nut.





6. Remove the transmission crossmember bolts/nuts.
7. Remove the transmission crossmember.





8. Loosen the left exhaust pipe nuts.





9. Loosen the right exhaust pipe nuts.





10. Remove the insulator nuts and insulator from the bracket.
11. Remove the exhaust pipe hanger bracket bolts and bracket.
12. Lower the transmission slightly.





13. Disconnect the transmission oil cooler lines. Refer to Transmission Fluid Cooler Line Quick Connect Fitting .
14. Plug the transmission oil cooler line fittings.





15. Remove the indicator tube nut.





16. Remove the indicator tube bolt, if equipped with RPO HP2.





17. Remove the oil level indicator tube.
18. Remove the seal from the transmission, if necessary.





19. Remove the oil level indicator tube, if equipped with RPO HP2.
20. Remove the seal from the transmission, if necessary.

Installation Procedure





1. Install a NEW seal to the indicator tube.
2. Install the oil level indicator tube, if equipped with RPO HP2.





3. Install a NEW seal to the indicator tube.
4. Install the oil level indicator tube.





Notice: Refer to Fastener Notice in Service Precautions.

5. Install the indicator tube bolt, if equipped with RPO HP2.
^ Tighten the bolt to 18 Nm (13 lb ft).





6. Install the indicator tube nut.
^ Tighten the nut to 18 Nm (13 lb ft).





7. Remove the plugs from the transmission oil cooler line fittings.
8. Connect the transmission oil cooler lines. Refer to Transmission Fluid Cooler Line Quick Connect Fitting .





9. Install the exhaust pipe hanger bracket and bolts.
^ Tighten the bolts to 17 Nm (12 lb ft).
10. Install the insulator and nuts to the bracket.
^ Tighten the nuts to 17 Nm (12 lb ft).





11. Tighten the right exhaust pipe nuts.
^ Tighten the nuts to 50 Nm (37 lb ft).





12. Tighten the left exhaust pipe nuts.
^ Tighten the nuts to 50 Nm (37 lb ft).





13. Install the transmission crossmember.
14. Install the transmission crossmember bolts/nuts.
^ Tighten the bolts/nuts to 95 Nm (70 lb ft).





15. Install the transmission mount nut.
^ Tighten the nut to 50 Nm (37 lb ft).
16. Remove the support from the transmission.
17. Lower the vehicle.
18. Install the transmission oil level indicator.
19. Lock the transmission oil level indicator.