Cylinder Block Assembly: Specifications
Cylinder Head Deck Height - from Centerline of Crankshaft 259.875 - 260.125 mm (10.231 - 10.241 inch)Cylinder Head Deck Surface Flatness - Entire Face 0.1 mm (0.004 inch)
Cylinder Head Deck Surface Flatness - Within 150 mm (6 inch) 0.05 mm (0.002 inch)
Cylinder Bore Diameter - Production 107.95 - 107.968 mm (4.25 - 4.2507 inch)
Cylinder Bore Diameter - Service 107.94 - 107.99 mm (4.2496 - 4.2516 inch)
Cylinder Bore Out-of-Round - Production, Maximum Minus Minimum Bore Diameter 0.018 mm (0.0007 inch)
Cylinder Bore Out-of-Round - Service, Maximum Minus Minimum Bore Diameter 0.05 mm (0.002 inch)
Cylinder Bore Taper - Production 0.018 mm (0.0007 inch)
Cylinder Bore Taper - Service Thrust Axis 0.05 mm (0.002 inch)
Cylinder Bore Taper - Service Pin Axis 0.05 mm (0.002 inch)
Crankshaft End Play 0.127 - 0.35 mm (0.005 - 0.0138 inch)
Crankshaft Main Journal Diameter 69.805 - 69.822 mm (2.7482 - 2.7489 inch)
Crankshaft Main Journal Out-of-Round - Production 0.0102 mm (0.0004 inch)
Crankshaft Main Journal Taper - Production 0.0102 mm (0.0004 inch)
Crankshaft Runout - Production 0.05 mm (0.002 inch)
Crankshaft Runout - Service 0.065 mm (0.0026 inch)
Crankshaft Main Bearing Clearance - #1, #2, #3, #4 Production 0.022 - 0.057 mm (0.0008 - 0.0022 inch)
Crankshaft Main Bearing Clearance - #5 Production 0.034 - 0.069 mm (0.0013 - 0.0027 inch)
Crankshaft Main Bearing Clearance - #1, #2, #3, #4 Service 0.022 - 0.089 mm (0.0008 - 0.0035 inch)
Crankshaft Main Bearing Clearance - #5 Service Limit 0.035 - 0.102 mm (0.0014 - 0.004 inch)
Crankshaft Main Bearing Cap
Tighten the crankshaft bearing cap inner bolts before tightening the crankshaft bearing cap outer studs.
Install the bearing cap bolts and studs.
Tighten the bearing cap 1-4 inner bolts a first pass 30 Nm (22 ft. lbs.)
Tighten the bearing cap 1-4 outer studs a first pass 30 Nm (22 ft. lbs.)
Tighten the bearing cap 1-4 inner bolts a final pass an additional 90 degrees using the J45059.
Tighten the bearing cap 1-4 outer studs a final pass an additional 80 degrees using the J45059.
Tighten the bearing cap 5 bolts and studs 30 Nm (22 ft. lbs.)
Loosen the bearing cap 5 bolts and studs.
Tighten the bearing cap 5 bolts and studs 5 Nm (44 inch lbs.)
Crankshaft Main Bearing Bore Diameter 74.606 - 74.622 mm (2.9372 - 2.9379 inch)
Connecting Rod Side Clearance 0.384 - 0.686 mm (0.0151 - 0.027 inch)
Connecting Rod Journal Diameter 55.854 - 55.87 mm (2.199 - 2.1996 inch)
Connecting Rod Journal Out-of-Round - Production 0.0102 mm (0.0004 inch)
Connecting Rod Journal Taper - Production 0.0102 mm (0.0004 inch)
Connecting Rod Bearing Clearance - Production 0.033 - 0.068 mm (0.0013 - 0.0027 inch)
Connecting Rod Bearing Clearance - Service 0.033 - 0.081 mm (0.0013 - 0.0032 inch)
Connecting Rod Nut - First Pass 30 Nm (22 ft. lbs.)
Connecting Rod Nut - Final Pass 90 degrees
Piston
Piston Diameter Not Measurable (Not Measurable)
Piston-to-Bore Clearance Interference Fit (Interference Fit)
Pin
Pin-Piston Pin Fit in Connecting Rod Bore-Production 0.010 - 0.023 mm (0.0004 - 0.0009 inch)
Pin-Piston Pin Fit in Connecting Rod Bore-Service 0.010 - 0.023 mm (0.0004 - 0.0009 inch)
Pin-Piston Pin Clearance-to-Piston Pin Bore-Production 0.003 - 0.011 mm (0.00019 - 0.00043 inch)
Pin-Piston Pin Clearance-to-Piston Pin Bore-Service 0.003 - 0.011 mm (0.00019 - 0.00043 inch)
Pin-Piston Pin Diameter 26.416 - 26.419 mm (1.039 - 1.040 inch)
Piston Ring-to-Groove Clearance
First Compression Ring 0.031 - 0.074 mm (0.0012 - 0.0029 inch)
Second Compression Ring 0.031 - 0.074 mm (0.0012 - 0.0029 inch)
Oil Control Ring 0.051 - 0.203 mm (0.002 - 0.008 inch)
Crankshaft Balancer Bolt 255 Nm (189 ft. lbs.)