Fuel Sender Assembly Replacement (Dual Tanks - Front)

FUEL SENDER ASSEMBLY REPLACEMENT (DUAL TANKS - FRONT)

TOOLS REQUIRED
J 45722 Fuel Sender Lock Ring Wrench

REMOVAL PROCEDURE




1. Remove the front fuel tank.
2. Disconnect the fuel and evaporative emission (EVAP) lines from the fuel tank module.




3. Using J 45722, rotate the lock ring counterclockwise in order to unlock the ring.

IMPORTANT: Ensure that the tool does not come in contact with the module pipes while unlocking the lock ring.

4. Remove J 45722 and the lock ring.




5. Carefully lift the fuel tank module from the fuel tank, enough to access the quick connect fitting below the module cover.
6. Disconnect the vapor line quick connect fitting (1) in order to remove the module.
7. Remove the module from the fuel tank.
8. Remove and discard the fuel tank module seal.

INSTALLATION PROCEDURE




1. Install a NEW fuel tank module seal onto the fuel tank.
2. Position the fuel tank module part way into the fuel tank.
3. Connect the vapor line quick connect fitting (1) to the module.
4. Install the module into the fuel tank.
5. Place the lock ring into position.




6. Using J 45722, rotate the lock ring clockwise in order to lock the ring.

IMPORTANT: Ensure that the tool does not come in contact with the module pipes while unlocking the lock ring.




7. Connect the fuel and EVAP lines to the fuel tank module.
8. Install the front fuel tank.