Fuel Sender Assembly Replacement

FUEL SENDER ASSEMBLY REPLACEMENT

TOOLS REQUIRED
J 45722 Fuel Sender Lock Ring Wrench

REMOVAL PROCEDURE




1. Remove the fuel tank.
2. Disconnect fuel and evaporative emission (EVAP) lines from the fuel tank module.

IMPORTANT: Do not allow the tool to come in contact with the pipes while unlocking the cam lock ring.

3. Rotate the cam lock ring counter-clockwise Using J 45722.
4. Remove the cam lock ring.




5. Carefully lift the fuel tank module from the fuel tank, enough to access the quick connect fittings below the module cover.
6. Squeeze the quick connect fittings (1) in order to disengage them from the module cover.
7. Remove the fuel tank module from the fuel tank.
8. Remove and discard the fuel tank module seal.

INSTALLATION PROCEDURE




1. Install the NEW fuel tank module seal onto the fuel tank.
2. Position the fuel tank module part way into the fuel tank.
3. Connect the quick connect fittings (1) to the module cover.
4. Install the fuel tank module into the fuel tank.
5. Place the cam lock ring into position.




6. Rotate the cam lock ring clockwise Using J 45722 until fully seated.

IMPORTANT: Do not allow the tool to come in contact with the pipes while unlocking the cam lock ring.

7. Connect the fuel and EVAP lines to the fuel tank module.
8. Install the fuel tank.