Energy Storage Box (ESB) Power Cable Replacement - Battery 2 to Battery 3

ENERGY STORAGE BOX (ESB) POWER CABLE REPLACEMENT - BATTERY 2 TO BATTERY 3

CAUTION:
- To reduce the risk of severe shock and burns, disable the 42 volt (42V) system anytime you perform service work on or around the energy storage box (ESB). The 42V system will still be active after you have disabled the ESB.
- To reduce the risk of severe shock and burns, always disconnect the 42 volt (42V) energy storage box (ESB) before doing any work to the ESB system. To disconnect the ESB, turn the engine off and turn OFF the service disconnect switch, which is located on the passenger side of the ESB.

REMOVAL PROCEDURE




1. Remove the energy storage box (ESB) intermediate cover.
2. Cut the tie straps (1) securing the power cable to the ESB.
3. Remove the power cable nuts (3) from battery 2 and battery 3.
4. Remove the power cable (2) from battery 2 and battery 3.

INSTALLATION PROCEDURE




1. Install the power cable (2) battery 2 and battery 3.
2. Install the power cable nuts (3) to battery 2 and battery 3.

Tighten the nuts to 10 N.m (89 lb in).

NOTE: Refer to Fastener Notice in Service Precautions.

3. Install NEW tie straps (1) in order to secure the power cable to the ESB.
4. Install the ESB intermediate cover.