Differential Side Bearing Preload Adjustment (10.5 Inch Axle)
Differential Side Bearing Preload Adjustment (10.5 Inch Axle)
^ Tools Required
- J 24429 Side Bearing Backlash Spanner
Important: The rotating torque of the drive pinion must be within specifications before the pinion gear bearing retain or the differential case assembly can be installed.
1. Install the pinion gear bearing retainer assembly.
Important: The differential side bearing preload is adjusted by the 2 adjusting nuts in the bearing bore. The bore and the bearing cap provide the mating threads for the bearing nut.
2. The differential must be initially pre lubricated in order to determine the backlash of the gear set. After the backlash is set, the final bearing preload is set.
^ Install the differential side bearings, if necessary.
3. Install the differential side bearing adjuster nuts.
Important: Before installation of the differential case assembly, ensure that the side bearing surfaces in the carrier are clean and free of burrs. If the original bearings are to be reused, the original bearing cups must also be used.
4. If the differential case assembly cannot be installed, turn the differential side bearing adjuster nuts into the axle housing until the differential case assembly until the proper clearance can be obtained.
^ Install the differential case assembly.
5. Install the differential bearing caps.
6. Install the differential bearing cap bolts.
Important: In the following service procedure, DO NOT torque the bearing cap bolts, only finger tighten them.
7. Install the bearing cap bolts.
Important: DO NOT FORCE the ring gear into contact with the drive pinion.
8. Slide the differential case assembly towards the right side axle housing until the ring gear contact the pinion (this is the zero backlash point).
Important: If the zero backlash cannot be obtained, turn the right side differential bearing adjuster nut in towards the axle housing until the ring gear fully contacts the pinion to obtain the zero backlash.
9. Check for zero backlash.
10. While holding the ring gear against the pinion, turn the left differential bearing adjuster nut out from the axle housing using the J 24429 until it contacts the differential side bearing.
11. Turn the right differential bearing adjuster nut out from the axle housing using the J 24429 until it contacts the differential side bearing.
12. Back off the left adjusting nut approximately 2 slots using the J 24429 in order to obtain the initial backlash adjustment.
Important: In the following service procedure, DO NOT torque the adjuster nut lock bolt.
13. Install the left adjuster nut lock and the adjuster nut lock bolt.
14. Using the J 24429, tighten the right differential bearing adjuster nut until the differential case is in contact with the left differential adjuster nut.
15. Rotate the pinion several times in order to seat the bearings.
16. Loosen the right differential bearing adjuster nut using the J 24429 until the nut is free from the differential side bearing.
17. Tighten the right differential bearing adjuster nut using the J 24429 until the differential bearing adjuster nut contacts the bearing.
18. Once the right differential bearing adjuster contacts the differential bearing, tighten the differential bearing adjuster nut using the J 24429 the following additional amounts:
^ For used bearings, tighten the differential bearing adjuster nut an additional 2 slots.
^ For new bearings, tighten the differential bearing adjuster nut an additional 3 slots.
19. Install the right differential bearing adjuster nut lock.
Important: In the following service procedures, DO NOT torque the bolt at this time
20. Install the right differential bearing adjuster nut lock bolt.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
21. Tighten the bearing cap bolts.
^ Tighten the bearing cap bolts to 185 Nm (136 lb ft).
22. Tighten differential bearing adjuster nut lock bolts.
^ Tighten the differential bearing adjuster nut lock bolts to 27 Nm (20 lb ft).
23. Measure the ring gear to pinion backlash and adjust, if necessary.